LIFT-ROTATE UNIT HD 2/H SIZE3

Manufacturer: Bosch Rexroth

Material #: 3842998762

Model : LIFT-ROTATE UNIT HD 2/H SIZE3

***Disclaimer: The following summary contains information gathered from various sources such as product descriptions, technical specifications and catalogs. While efforts have been made to provide accurate details, inaccuracies may occur. It is advised to verify all information by contacting Bosch Rexroth directly.***
The Bosch Rexroth LIFT-ROTATE UNIT HD 2/H SIZE3 (3842998762) is a state-of-the-art handling device designed to enhance the efficiency of material flow in automated systems. This unit is specifically engineered to lift and rotate workpiece pallets, facilitating changes in orientation necessary for various stages of the manufacturing process. The HD 2/H Size 3 lift-rotate unit boasts compatibility with square workpiece pallets, enabling rotations by 90 or 180 degrees, as well as nonsquare pallets with a rotation capability of up to 180 degrees. This versatile unit significantly reduces cycle times through its innovative reverse rotation feature during workpiece pallet changeovers. For BG2 and BG3 configurations, reverse rotation occurs below the conveyor belt level while for BG4 rotations, it happens above the belt. This ensures a smooth transition and continuous workflow. Additionally, a center position is available exclusively with BG4 and BG6 in the 180-degree version. The product comes equipped with pneumatic elements such as fittings and throttle non-return valves for top-center-bottom lift positions. It also includes one damper for end positions of rotary movement and all necessary assembly materials for mounting on conveyor sections. With its ESD-compliant design, the LIFT-ROTATE UNIT HD 2/H SIZE3 supports workpiece pallets with a total weight capacity specified by the manufacturer's guidelines. The product is delivered fully assembled for immediate integration into existing systems. To ensure safe operation and extend functionality, recommended accessories include VE stop gates or VE D stop gates for damped stopping of workpiece pallets, while protective housings and supports are required accessories to maintain stability for heavier loads. In summary, this Bosch Rexroth lift-rotate unit is an essential component in advanced manufacturing settings where precise handling and orientation of workpieces are critical to operational success.

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LIFT-ROTATE UNIT HD 2/H SIZE3

HD 2/H BG3 lift rotate unit

Unpacked Weight: 0 kg

The HD 2/H lift rotate unit turns workpiece pallets to the desired orientation.

Operating limits of the HD 2/H lift rotate unit

Rotation by 90° or 180°
– For rotating square workpiece pallets by 90° or 180°
– For rotating non-square workpiece pallets by 180°
– For 90° rotation, the reverse rotation for BG 1 and BG 2 takes place below the belt. Reduced cycle times by means of reverse rotation during workpiece pallet change. For BG 3 and 90° rotation, the reverse rotation takes place above the belt
– Center position only with BG 1 and BG 2 in 90° version: Rotation by 90° or 180°
– For rotating square workpiece pallets by 90° or 180°
– For rotating non-square workpiece pallets by 180°
– For 90° rotation, the reverse rotation for BG 1 and BG 2 takes place below the belt. Reduced cycle times by means of reverse rotation during workpiece pallet change. For BG 3 and 90° rotation, the reverse rotation takes place above the belt
– Center position only with BG 1 and BG 2 in 90° version

Data Sheet	Download Data Sheet
3D CAD	Download 3D CAD
Manual	Download Manual
Manual	Download Manual
Manual	Download Manual
Manual	Download Manual
Manual	Download Manual

Productgroup ID	2
Lift of WT over conveyor medium [h0]	50
Workpiece pallet total weight [mG]	240
ESD	yes
Weight	0
Notice	Only possible for DW = 90° quadratic workpiece pallets,For use with WT 2/H and WT 2/F-H workpiece pallets only
Scope of delivery	2x damper for end positions of the rotary movement,Incl. fastening material for assembly on conveyor sections,Pneumatic elements such as fittings, throttle non-return valves, etc. for the top/center/bottom lift positions
Delivery information	Fully assembled
Recommended accessories	VE 2 stop gate or VE 2/D stop gate for damped stopping of a workpiece pallet
Required accessories	Protective housings,Supports for BG 2 from 50 kg ,Supports for BG 3 generally,Cylinder switch (0830100433) for the top/center/bottom lift positions,Sensor for the rotary movement at 0°/180° or 0°/90°
Workpiece pallet width [bWT]	800,1040,1200
Length in direction of transport [lT]	800,1040,1200

No.			3842998760	3842998761	3842998762	0830100433
Max. total weight of workpiece pallet	mG	kg	240	240	240
Size	BG		BG 1	BG 2	BG 3
Height to conveying level	h	mm	50	50	50

Pneumatic diagram of the HD 2/H lift rotate unit: Rotating cylinder for size 1/2/3, rotation angle 90° and 180°

Pneumatic diagram of the HD 2/H lift rotate unit: Lifting cylinder for sizes 1/2, rotation angle 90° (multiple position cylinder)

Pneumatic diagram of the HD 2/H lift rotate unit: Lifting cylinder for sizes 1/2, rotation angle 180°

Pneumatic diagram of the HD 2/H lift rotate unit: Rotating cylinder for size 3, rotation angles 90° and 180°

Dimensions of BG 1/BG 2

Size	width	H	H1	H2	H3	H4	H5	H6	H7	L	L1	L2	L3	L4	L5	L6
	bWT
	(mm)	(mm)	(mm)	(mm)	(mm)	(mm)	(mm)	(mm)	(mm)	(mm)	(mm)	(mm)	(mm)	(mm)	(mm)	(mm)
BG 1	240	336,4	120,4	76	56	672,2	351,2	181	161	597	507	255	47,5	597	507	57
BG 1	320	336,4	120,4	76	56	672,2	351,2	181	161	597	507	335	87,5	597	507	57
BG 1	400	336,4	120,4	76	56	672,2	351,2	181	161	597	507	415	127,5	597	507	57
BG 2	400	363,5	137,5	86	66	701,9	370,9	191	171	675	585	415	84,0	675	585	57
BG 2	480	363,5	137,5	86	66	701,9	370,9	191	171	675	585	495	124,0	675	585	57
BG 2	640	363,5	137,5	86	66	701,9	370,9	191	171	675	585	655	204,0	725	635	82
BG 2	800	363,5	137,5	86	66	701,9	370,9	191	171	675	585	815	284,0	725	635	82

Dimensions of BG 3

*Rotation angle setting

Dimensions of BG 3

Size	width	L	L1	L2	L3	L4
	bWT
	(mm)	(mm)	(mm)	(mm)	(mm)	(mm)
BG 3	800	847	757	815	192,5	57,0
BG 3	1040	1040	950	1055	312,5	153,5
BG 3	1200	1190	1100	1215	392,5	228,5

Required accessories

Protective housings
Supports for BG 2 from 50 kg
Supports for BG 3 generally
Cylinder switch (0830100433) for the top/center/bottom lift positions
Sensor for the rotary movement at 0°/180° or 0°/90°

Recommended accessories

VE 2 stop gate or VE 2/D stop gate for damped stopping of a workpiece pallet
For BG 3: Stop gate VE 2/D-100, VE 2/D-250

M12 sensor with M8x1 push-in fitting

CAD data

LIFT-ROTATE UNIT HD 2/H SIZE3

Manufacturer: Bosch Rexroth

Material #: 3842998762

Model : LIFT-ROTATE UNIT HD 2/H SIZE3

Pneumatic diagram of the HD 2/H lift rotate unit: Rotating cylinder for size 1/2/3, rotation angle 90° and 180°

Pneumatic diagram of the HD 2/H lift rotate unit: Lifting cylinder for sizes 1/2, rotation angle 90° (multiple position cylinder)

Pneumatic diagram of the HD 2/H lift rotate unit: Lifting cylinder for sizes 1/2, rotation angle 180°

Pneumatic diagram of the HD 2/H lift rotate unit: Rotating cylinder for size 3, rotation angles 90° and 180°

Dimensions of BG 1/BG 2

Dimensions of BG 3

Dimensions of BG 3

Required accessories

Recommended accessories

M12 sensor with M8x1 push-in fitting

M12 sensor with M8x1 push-in fitting

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