CONTROL CARD VT-SD-HPC-HS5N-000-001-000-000
Manufacturer: Bosch Rexroth
Material #: R901495806
Model : VT-SD-HPC-HS5N-000-001-000-000
***Disclaimer: The following summary contains information gathered from various sources such as product descriptions, technical specifications and catalogs. While efforts have been made to provide accurate details, inaccuracies may occur. It is advised to verify all information by contacting Bosch Rexroth directly.***
The Bosch Rexroth VT-SD-HPC-HS5N-000-001-000-000 (R901495806) is a state-of-the-art digital control electronics component designed for the precise control of AVS axial piston pumps with HS control. It facilitates advanced functionalities such as pressure control, swivel angle/flow control, and torque limitation, with an optional speed-variable function that contributes to energy savings through a variable speed function. The unit's technology function is enhanced by the use of an SD card, which is not included in the delivery and must be ordered separately.
This product features an integrated controller that can be optionally programmed according to IEC standards. Its internal PLC functionality is activated with the SDHPCPLC SD card. The VT-SD-HPC-HS5N-000-001-000-000 offers various operational modes like pressure-swivel angle control and pressure-flow control, making it versatile for different applications.
Command value presetting can be executed through bus interfaces or an analog interface, while feedback information for actual value signals is provided via bus or analog/digital interfaces. Setting controller parameters is done through Ethernet interfaces with integrated switch functionality.
The product also includes comprehensive monitoring functions and error detection capabilities, ensuring reliability and efficiency in operation. For project planning, parameterization, commissioning, and diagnosis tasks, users can utilize the IndraWorks PC program.
Additionally, it features a slot for an SD memory card to save parameter data and facilitate updates for the speed-variable function. Only SD/SDHC memory cards up to 32 Gbyte with FAT formatting are supported. For connectivity and integration into various systems, it supports multiple bus protocols including Sercos, EtherNet/IP, PROFINET RT, EtherCAT, Powerlink, and PROFIBUS DP.
This digital control electronics unit comes with CE marking in compliance with EMC Directive EC and offers additional features such as leakage compensation, master/slave capability, mooring capability, and optional PLC functionality according to IEC standards.
$557.00 USD
Availability: 3 In Stock
Available for immediate shipmentQty: Delivered as early as May 16, 2024 when ordered in
SD card, technology function: Speed-variable function for VT-HPC
Energy savings through a variable speed function
Unpacked Weight: 0.0471 kg
Digital control electronics for the axial piston pump A4VS with HS5 control from size 40 to size 1000 Bus connection (slave)/Service interface (TCP/IP) switchable by parameters (Sercos, EtherNet/IP, PROFINET RT, EtherCAT, Powerlink, PROFIBUS DP) Pressure and swivel angle controller Parameterizable torque limitation Optional: Speed-variable function Leakage compensation Master/slave capability Mooring capability CE mark according to EMC Directive 2004/108/EC Optional: PLC functionality according to IEC 61131-3
Functional description using the A4VS axial piston pump with HS5 control as an example
The swivel angle and pressure control as well as the torque limitation of the A4VS… variable displacement pump are effected by an electrically controlled proportional valve (1). Via the actuating piston (2) of the pump, this valve determines the position of the swash plate (3).
The position of the swash plate is determined by a swivel angle sensor (4); the actual pressure value is recorded by a pressure transducer.
The actual torque value is calculated from the product of the actual pressure value and the actual swivel angle value. The controller software ensures by means of a minimum value generator that the controller corresponding to the working point is always active.
The sectional drawing shows the A4VS… variable displacement pump with HS5 control; the proportional valve (1) is controlled using the VT-HPC control electronics.
Notice for the HS5 control:
With de-energized proportional valve and pump with clockwise rotation and if the set pressure is available, the pump swivels to swivel angle α = 0 (A4VSO design) or α = –100% (A4VSG design).
Functional description of the control electronics
Description
The VT-HPC (Hydraulic Pump Control) is a digital control system with integrated controller, optionally with programming according to IEC 61131. The internal PLC functionality is activated by plugging the SD card SD-HPC-PLC. It is not included in the VT-HPC scope of delivery and must be ordered separately.
The following controller functionalities are available:
Pressure control Swivel angle/flow control Torque limitation Optional: Speed-variable function (n function)
This enables, amongst others, the following operating modes:
Pressure/swivel angle control Pressure/flow control
Command value presetting is done via the bus interfaces (XF20/XF21 or XF30), via the analog interface (XG20) or, alternatively, via an internal PLC program.
The feedback information of the actual value signals to the superior control system is provided optionally either via the bus interfaces (XF20/XF21 or XF30) or the analog/digital interface (XG20).
The controller parameters are set via one of the two Ethernet interfaces (XF20/XF21) (integrated switch functionality)
Monitoring
The digital control electronics enable comprehensive monitoring functions/error detection including:
Undervoltage Communication error Cable break for analog sensor inputs (4 ... 20 mA) Short-circuit monitoring for analog/digital outputs Temperature of the integrated electronicsIndraWorks PC program
To implement the project planning task and to parameterize the VT-HPC, the user may use the IndraWorks DS operation tool. For the use of the PLC function, IndraWorks MLD is necessary:
Project planning Parameterization Commissioning Diagnosis Comfortable management of all data on a PC Requirement: PC operating system at least Windows 7
Slot for one SD memory card
The following data may be saved:
Parameter data Any other data Update of the speed-variable function (see Accessories)
Only SD and SDHC memory cards up to a size of 4 Gbyte with FAT32 formatting are supported. The card must already be inserted when the device is switched on, otherwise it will not be detected. It is recommended to use the Rexroth memory card (see Accessories).
Overview of the controller functions (in the condition as supplied)
Example of open circuit, switch-over between current and voltage interface for the analog inputs via IndraWorks (observe wiring).
System overview (example)
Pin assignment VT-HPC-1-1X
|
XG20, encoder/DIO/AIO |
|||
|
Signal |
Pin |
Pin |
Signal |
|
Do4 1) |
a1 |
b1 |
AGND |
|
Ai1+ |
a2 |
b2 |
Ai1–/Cin1 2) |
|
Ai2+ |
a3 |
b3 |
Ai2–/Cin2 2) |
|
Ai3+ |
a4 |
b4 |
Ai3–/Cin3 2) |
|
Ai4+ |
a5 |
b5 |
Ai4–/Cin4 2) |
|
Ao1 |
a6 |
b6 |
AGND |
|
Ao2 |
a7 |
b7 |
AGND |
|
Di1 |
a8 |
b8 |
Di2 |
|
Di3 |
a9 |
b9 |
Di4 |
|
Do1 1) |
a10 |
b10 |
Do2 1) |
|
reserved |
a11 |
b11 |
reserved |
|
reserved |
a12 |
b12 |
reserved |
|
reserved |
a13 |
b13 |
reserved |
|
reserved |
a14 |
b14 |
GND |
|
Do31) |
a15 |
b15 |
GND |
| 1) | All digital outputs may be used as a voltage supply pin for sensor technology. |
| 2) | Wire current inputs (Cin) for XG20 only at pin b2 … b5, leave pin a2 … a5 open. For XG21, wire pin b7, leave pin a7 open. (See also the information in the operating instructions 30237-B) |
|
XG21 |
|||
|
Signal |
Pin |
Pin |
Signal |
|
Ma+ |
a1 |
b1 |
reserved |
|
Ma- |
a2 |
b2 |
reserved |
|
reserved |
a3 |
b3 |
reserved |
|
reserved |
a4 |
b4 |
reserved |
|
Ai_sv 2) |
a5 |
b5 |
Cin_sv 2) |
|
Vsv |
a6 |
b6 |
GNDsv |
|
Ai5+ |
a7 |
b7 |
Ai5-/Cin5 1) |
| 1) | Wire current inputs (Cin) for XG20 only at pin b2 … b5, leave pin a2 … a5 open. For XG21, wire pin b7, leave pin a7 open. (See also the information in the operating instructions 30237-B) |
| 2) | When connecting swivel angle sensors, you may only connect the relevant required input (Ai_sv for voltage or Cin_sv for current input). The other output must remain open. (in this connection also refer to 30237-B) |
|
XF20, XF21 |
|
|
Ethernet connections |
|
|
Signal |
Pin |
|
TD+ |
1 |
|
TD– |
2 |
|
RD+ |
3 |
|
– |
4 |
|
– |
5 |
|
RD– |
6 |
|
– |
7 |
|
– |
8 |
|
XD1, Power |
|
|
Pin |
Signal |
|
1 |
GND |
|
2 |
GND |
|
3 |
+UB |
|
XF30, PROFIBUS DP (only for P variant) |
|
|
Pin |
Signal |
|
1 |
reserved |
|
2 |
reserved |
|
3 |
RxD/TxD-P |
|
4 |
CNTR-P |
|
5 |
DGND |
|
6 |
VP |
|
7 |
reserved |
|
8 |
RxD/TxD-N |
|
9 |
reserved |
Notice:
The pins marked with "reserved" are reserved and must not be connected!
Dimensions in mm
| 1) | Plus 15 mm for connecting/disconnecting the plug-in connector |
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