4WREQ10Q5-75-2X/VBF-24CA60
Manufacturer: Bosch Rexroth
Material #: R901057547
Model : 4WREQ10Q5-75-2X/VBF-24CA60
***Disclaimer: The following summary contains information gathered from various sources such as product descriptions, technical specifications and catalogs. While efforts have been made to provide accurate details, inaccuracies may occur. It is advised to verify all information by contacting Bosch Rexroth directly.***
The Bosch Rexroth 4WREQ10Q5-75-2X/VBF-24CA60 (R901057547) is a direct operated proportional directional valve with state-of-the-art integrated digital control electronics tailored for precise pressure, force, and flow control applications. This innovative valve is designed to operate via proportional solenoids featuring a central thread and detachable coil, ensuring ease of maintenance and high responsiveness. The model includes a valve control spool that is position-controlled for accurate operation.
The 4WREQ10Q5-75-2X/VBF-24CA60 valve can be equipped with an optional integrated pressure sensor plate or configured for an external pressure sensor, providing flexibility in monitoring and control based on specific application requirements. It supports subplate mounting with porting patterns according to ISO standards, ensuring compatibility with a wide range of systems.
The valve's digital integrated control electronics (IACP) facilitate advanced functionalities such as error detection for cable breaks in the pressure sensor or position transducer, undervoltage issues, communication errors, and watchdog timer faults. Additional features include a ramp generator, internal command value profile, enable function for analog/digital inputs, and an error output of 24 V.
Designed to communicate via field bus interfaces like CANopen protocol DS 301 or Profibus-DP, the unit allows for quick commissioning through the WINPED commissioning software. Despite its advanced capabilities, users should be aware that internal leakage is inherent to the design of these valves and may increase over their lifecycle; therefore, it's crucial to ensure that the tank line does not run empty.
This Bosch Rexroth valve boasts impressive specifications with a size of 10 and a component series X. It can handle a maximum operating pressure of up to 315 bar and facilitates maximum flow rates up to 75 l/min. Its robust construction and versatile design make it suitable for various demanding hydraulic applications where precision control is critical.
$9,619.00 USD
More are expected on September 19, 2024
Status: This product is temporarily out of stock.
Qty: Delivered as early as September 19, 2024 when ordered in
This product is eligible for factory repair.
Set-up:
Valve with integrated sensors:
The valve basically consists of:
Housing (1) and pressure sensor plate (12) with connection surface Control spool (2) with compression springs (3 and 4) and spring plates (8 and 9) Coils (5 and 6) and pole tubes (14 and 15) with central thread Position transducer (7) Integrated pressure sensors (10) Integrated digital control electronics IAC-P (11)Functional description
With de-energized solenoids (5 and 6), the control spool (2) is brought into the central position by compression springs (3 and 4) between the spring plates (8 and 9) (with V spool valve without spring plate). With V spool valves, the mechanical zero position does not correspond to the hydraulic one. Depending on the valve type, the following functions result (some of them can be combined): Flow control (Q) Flow control (Q) Pressure control in A and/or B (p) Force control (p) Substitutional control p/Q The command value presetting can alternatively be specified via an analog interface (X1) or via the field bus interface (X2, X3). The actual value signals are provided via an analog interface (X1) and can additionally be read out via the field bus (X2, X3). The controller parameters are set via the field bus Separate supply voltage for bus/controller and power part (output stage) for safety reasonsThe digital integrated control electronics enables the following error detection:
Cable break pressure sensor (10) Undervoltage Cable break position transducer (7) Communication error Watchdog Cable break command value inputs (only with current interface)The following additional functions are available:
Ramp generator Internal command value profile Enable function analog / digital Error output 24 VPC program WIN-PED 6
To implement the project planning task and to parameterize the IFB-P valves, the user may use the WIN-PED commissioning software.
Parameterization Diagnosis Comfortable data management on a PCSystem requirements
IBM PC or compatible system Windows 2000 or Windows XP RAM (recommendation: 256 MB) 150 MB of available hard disk capacityNotice
The "WIN-PED 6" PC program is not included in the scope of delivery. It is available for free download!4WREQ 6 with integrated pressure sensors
Set-up:
Valve for external sensor:
The valve basically consists of:
Housing (1) with connection surface Control spool (2) with compression springs (3 and 4) and spring plates (8 and 9) Coils (5 and 6) and pole tubes (14 and 15) with central thread Position transducer (7) Integrated digital control electronics IAC-P (11) Port (X4) for an external pressure sensor (12)Functional description
With de-energized solenoids (5 and 6), the control spool (2) is brought into the central position by compression springs (3 and 4) between the spring plates (8 and 9) (with V spool valve without spring plate). With V spool valves, the mechanical zero position does not correspond to the hydraulic one. Functions: Flow control (Q) Pressure control (p) Substitutional control p/Q The command value presetting can alternatively be specified via an analog interface (X1) or via the field bus interface (X2, X3). The actual value signals are provided via an analog interface (X1) and can additionally be read out via the field bus (X2, X3). The controller parameters are set via the field bus Separate supply voltage for bus/controller and power part (output stage) for safety reasonsThe digital integrated control electronics enables the following error detection:
Cable break pressure sensor (depending on sensor interface) Undervoltage Cable break position transducer (7) Communication error Watchdog Cable break command value inputs (only with current interface)The following additional functions are available:
Ramp generator Internal command value profile Enable function analog / digital Error output 24 VPC program WIN-PED 6
To implement the project planning task and to parameterize the IFB-P valves, the user may use the WIN-PED commissioning software.
Parameterization Diagnosis Comfortable data management on a PCSystem requirements
IBM PC or compatible system Windows 2000 or Windows XP RAM (recommendation: 256 MB) 150 MB of available hard disk capacityNotice
The "WIN-PED 6" PC program is not included in the scope of delivery. It is available for free download!4WREQ 6 for external pressure sensor
Important notice:
The PG fitting (13) must not be opened. Mechanical adjustment of the adjustment nut located below is prohibited and damages the valve!
Notice!
Due to the design principle, internal leakage is inherent to the valves, which may increase over the life cycle. The tank line must not be allowed to run empty. With corresponding installation conditions, a preload valve must be installed.
(measured with HLP46, ϑÖl = 40 ±5 °C)
Pressure-signal characteristic curve (control spool Q5), ps = 100 bar
NG6
Pressure-signal characteristic curve (symbol V; measured with ps = 100 bar)
NG6
Flow; control spool Q5
NG6
Flow; control spool V
NG6
Load function with maximum valve opening; control spool Q5
NG6
Load function with maximum valve opening; control spool V
NG6
Transition function with stepped electric input signals
NG6
Frequency response (control spool Q5), ps = 10 bar)
NG6
Frequency response (control spool V), ps = 10 bar)
NG6
Pressure-signal characteristic curve (control spool Q5), ps = 100 bar
NG10
Pressure-signal characteristic curve (symbol V; measured with ps = 100 bar)
NG10
Flow; control spool Q5
NG10
Flow; control spool V
NG10
Load function with maximum valve opening; control spool Q5
NG10
Load function with maximum valve opening; control spool V
NG10
Transition function with stepped electric input signals
NG10
Frequency response (control spool Q5), ps = 10 bar)
NG10
Frequency response (control spool V), ps = 10 bar)
NG10
Symbols
Type 4WREQ.Q5-...
Type 4WREQ.V-...
|
1 |
Material number |
|
2 |
Production order number |
|
3 |
Date of production |
|
4 |
Serial number |
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5 |
Type designation |
|
6 |
DIL switch for address and baud rate setting (position B0 on the right) |
Connector pin assignment X1, 11-pole + PE according to EN 175201-804
|
Pin |
Assignment of interface A6 |
Assignment of interface F6 |
|
1 |
24 VDC (u(t) = 19.4 V ... 35 V), Imax = 1.7 A (for output stage) |
|
|
2 |
0 V ≙ load zero, reference for pins 1 and 9 |
|
|
3 |
enable input 9 ... 35 V ≙ enable on |
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|
4 |
± 10 V command value Q; Re > 50 kΩ |
4 ... 20 mA command value Q; Re = 100 Ω |
|
5 |
Reference for command values Q and p |
|
|
6 |
± 10 V actual value Q (limit load 5 mA) |
4 ... 20 mA actual value Q, (maximum load resistance 300 Ω) |
|
7 |
0 ... 10 V command value p; Re > 50 kΩ |
4 ... 20 mA command value p; Re = 100 Ω |
|
8 |
0 ... 10 V actual value p (limit load 5 mA) |
4 ... 20 mA actual value p, (maximum load resistance 300 Ω) |
|
9 |
Control voltage, level as pin 1, Imax = 0.3 A (for signal part and bus) |
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|
10 |
0V reference potential for pins 3, 6, 8 and 11 (connected with pin 2 in valve) |
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11 |
Error output 24 V (19.4 V ... 35 V), 200 mA maximum load |
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|
PE |
connected to cooling element and valve housing |
|
Connector pin assignment for CAN bus X2/X3 (coding A), M12, 5-pole, pins/socket
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Contact |
Pin assignment |
|
1 |
n.c. |
|
2 |
n.c. |
|
3 |
CAN_GND |
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4 |
CAN_H |
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5 |
CAN_L |
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Transmission rate kbit/s |
20 ... 1000 |
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Bus address |
1 ... 127 |
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CAN-specific settings: |
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Connector pin assignment for Profibus DP, X2/X3 (coding B), M12, 5-pole, socket/pins
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Contact |
Pin assignment |
|
1 |
+ 5 V |
|
2 |
RxD/TxD-N (A line) |
|
3 |
D_GND |
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4 |
RxD/TxD-P (B line) |
|
5 |
Shield |
|
Transmission rate up to 12 MBaud |
|
|
Bus address |
1 ... 126 |
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Setting via DIL switch. The + 5 V voltage of the IFB-P serves to supply an external bus connection (as required) |
|
External pressure sensor port X4 (coding A), M12, 5-pole, socket
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Contact |
Assignment of voltage interface |
Assignment of current interface |
|
1 |
Supply 24 VDC |
Supply 24 VDC |
|
2 |
Signal (0 ... + 5 V) |
Signal (2 ... 20 mA) |
|
3 |
Zero 0 V (GND) |
Zero 0 V (GND) |
|
4 |
n.c. |
n.c. |
|
5 |
n.c. |
n.c. |
CANopen
|
B7 |
B6 |
B5 |
B4 |
B3 |
B2 |
B1 |
B0 |
HEX |
Baudrate: B7, B6
|
Address range: B5 to B0 |
|
0 |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
00 1) |
Standard 20 kBaud or re-programmed |
1 = Standard or re-programmed |
|
0 |
0 |
0 |
0 |
0 |
0 |
0 |
1 |
01 |
20 kBaud |
1 to 63 |
|
to |
to |
|||||||||
|
0 |
0 |
1 |
1 |
1 |
1 |
1 |
1 |
3F |
||
|
0 |
1 |
0 |
0 |
0 |
0 |
0 |
0 |
40 |
125 kBaud |
1 = Standard or re-programmed |
|
0 |
1 |
0 |
0 |
0 |
0 |
0 |
1 |
41 |
125 kBaud |
1 to 63 |
|
to |
to |
|||||||||
|
0 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
7F |
||
|
1 |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
80 |
250 kBaud |
1 = Standard or re-programmed |
|
1 |
0 |
0 |
0 |
0 |
0 |
0 |
1 |
81 |
250 kBaud |
1 to 63 |
|
to |
to |
|||||||||
|
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
BF |
||
|
1 |
1 |
0 |
0 |
0 |
0 |
0 |
0 |
C0 |
500 kBaud |
1 = Standard or re-programmed |
|
1 |
1 |
0 |
0 |
0 |
0 |
0 |
1 |
C1 |
500 kBaud |
1 to 62 |
|
to |
to |
|||||||||
|
1 |
1 |
1 |
1 |
1 |
1 |
1 |
0 |
FE |
||
|
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
FF |
250 kBaud |
Monitor mode/programming mode 1 = fixed |
|
1) Factory setting |
||||||||||
PROFIBUS DP
|
B7 |
B6 |
B5 |
B4 |
B3 |
B2 |
B1 |
B0 |
HEX |
Address range |
|
0 |
0 |
0 |
0 |
0 |
0 |
0 |
0 |
00 1) |
125 = Standard or re-programmed |
|
0 |
0 |
0 |
0 |
0 |
0 |
0 |
1 |
01 |
1 to 126 with parameter channel |
|
to |
to |
||||||||
|
0 |
1 |
1 |
1 |
1 |
1 |
1 |
0 |
7E |
|
|
0 |
1 |
0 |
0 |
0 |
0 |
0 |
0 |
80 |
1 to 126 without parameter channel |
|
to |
to |
||||||||
|
1 |
1 |
1 |
1 |
1 |
1 |
1 |
0 |
FE |
|
|
1 |
1 |
1 |
1 |
1 |
1 |
1 |
1 |
FF |
Monitor operation address 125 |
|
1) Factory setting |
|||||||||
Command value:
Positive command value 0 ... +10 V (or 12 ... 20 mA) at pin 4 and reference potential at pin 5 result in flow from P → A and B → T.
Negative command value 0 ... –10 V (or 12 ... 4 mA) at pin 4 and reference potential at pin 5 result in flow from P → B and A → T.
Actual value:
Positive actual value 0 ... +10 V (or 12 ... 20 mA) at pin 6 and reference potential at pin 10 result in flow from P → A and B → T.
Negative actual value 0 ... –10 V (or 12 ... 4 mA) at pin 6 and reference potential at pin 10 result in flow from P → B and A → T.
Connection cable: Recommendation:
up to 25 m cable length type LiYCY 7 x 0.75 mm²
up to 50 m cable length type LiYCY 7 x 1.0 mm²
4WREQ 6 with integrated pressure sensors
Dimensions in mm
|
1 |
Valve housing |
|
2 |
Proportional solenoid "a" with inductive position transducer |
|
3 |
Proportional solenoid "b" |
|
4 |
R-ring 9.81 x 1.5 x 1.78 (ports P, A, B, T) |
|
5 |
Space required to remove the mating connector |
|
6 |
Integrated digital control electronics |
|
7 |
Mating connector according to DIN EN 175201-804, separate order |
|
8 |
Name plate |
|
9 |
Integrated pressure transducer |
|
10 |
Machined valve contact surface; Porting pattern according to ISO 4401-03-02-0-05 (with locating hole) |
4WREQ 6 for external pressure sensor
Dimensions in mm
|
1 |
Valve housing |
|
2 |
Proportional solenoid "a" with inductive position transducer |
|
3 |
Proportional solenoid "b" |
|
4 |
R-ring 9.81 x 1.5 x 1.78 (ports P, A, B, T) |
|
5 |
Space required to remove the mating connector |
|
6 |
Integrated digital control electronics |
|
7 |
Mating connector according to DIN EN 175201-804, separate order |
|
8 |
Name plate |
|
9 |
Machined valve contact surface; Porting pattern according to ISO 4401-03-02-0-05 (with locating hole) |
Recommended valve mounting screws (separate order):
for valves with integrated pressure sensors:
4 hexagon socket head cap screws ISO 4762 - M5 x 90 - 10.9-flZn-240h-L
Tightening torque MA = 7 Nm ± 10 %, material no. R913000222
for valves with external pressure sensor:
4 hexagon socket head cap screws ISO 4762 - M5 x 50 - 10.9-flZn-240h-L
Tightening torque MA = 7 Nm ± 10 %, material no. R913000064 or
4 hexagon socket head cap screws ISO 4762 - M5 x 50 - 10.9
Tightening torque MA = 8.9 Nm ± 10 %
4WREQ 10 with integrated pressure sensors
Dimensions in mm
|
1 |
Valve housing |
|
2 |
Proportional solenoid "a" with inductive position transducer |
|
3 |
Proportional solenoid "b" |
|
4 |
R-ring 13.0 x 1.6 x 2.0 (ports P, A, B, T, T1) |
|
5 |
Space required to remove the mating connector |
|
6 |
Integrated digital control electronics |
|
7 |
Mating connector according to DIN EN 175201-804, separate order |
|
8 |
Name plate |
|
9 |
Integrated pressure transducer |
|
10 |
Machined valve contact surface; Porting pattern according to ISO 4401-05-04-0-05 |
4WREQ 10 for external pressure sensor
Dimensions in mm
|
1 |
Valve housing |
|
2 |
Proportional solenoid "a" with inductive position transducer |
|
3 |
Proportional solenoid "b" |
|
4 |
R-ring 13.0 x 1.6 x 2.0 (ports P, A, B, T, T1) |
|
5 |
Space required to remove the mating connector |
|
6 |
Integrated digital control electronics |
|
7 |
Mating connector according to DIN EN 175201-804, separate order |
|
8 |
Name plate |
|
9 |
Machined valve contact surface; Porting pattern according to ISO 4401-05-04-0-05 |
Recommended valve mounting screws (separate order):
for valves with integrated pressure sensors:
4 hexagon socket head cap screws ISO 4762 - M6 x 80 - 10.9-flZn-240h-L
Tightening torque MA = 12.5 Nm ± 10 %, material no. R913000512 or
4 hexagon socket head cap screws ISO 4762 - M6 x 80 - 10.9
Tightening torque MA = 15.5 Nm ± 10 %
for valves with external pressure sensor:
4 hexagon socket head cap screws ISO 4762 - M6 x 40 - 10.9-flZn-240h-L
Tightening torque MA = 12.5 Nm ± 10 %, material no. R913000058 or
4 hexagon socket head cap screws ISO 4762 - M6 x 40 - 10.9
Tightening torque MA = 15.5 Nm ± 10 %
Notice:
The dimensions are nominal dimensions which are subject to tolerances.
|
The following is required for the parameterization via PC: |
CANopen |
PROFIBUS DP |
||
|
1 |
Interface converter |
(USB) |
VT‑ZKO‑USB/CA‑1‑1X/V0/0 |
VT‑ZKO‑USB/P‑1‑1X/V0/0 |
|
2 |
Commissioning software |
WinPed |
||
|
3 |
Connection cable |
3 m |
D-Sub / M12, coding A |
D-Sub / M12, coding B |
|
||||
Port X1
|
Mating connector for X1 |
Dimensions |
Material number |
|
Mating connector according to DIN EN 175201-804 11-pole + PE, plastic version |
Without cable (assembly kit) |
R900884671 |
|
With cable set 2 x 5 m 12-pole |
R900032356 |
|
|
With cable set 2 x 20 m 12-pole |
R900860399 |
|
|
two cable ducts Ø 6 ... 8 mm 
|
||
Sensor connection
|
X4 |
Dimensions |
Material number |
|
Analog sensor Plug-in connector, 5-pin, M12, pin, A coding Straight mating connector, metal design |
(Line diameter 4 ... 6 mm) |
R901075542 |
CAN bus (A coding)
|
Plug-in connector for X2 and X3 |
Dimensions |
Material number |
|
X2 Round connector, processable, 5-pole, M12 x 1 Straight mating connector, metal design |
(Line diameter 6 ... 8 mm) |
R901076910 |
|
X3 Round connector, processable, 5-pole, M12 x 1 Straight mating connector, metal design |
(Line diameter 6 ... 8 mm) |
R901076906 |
Profibus (B coding)
|
Plug-in connector for X2 and X3 |
Dimensions |
Material number |
|
X2 Round connector, processable, 5-pole, M12 x 1 Straight mating connector, metal design |
(Line diameter 6 ... 8 mm) |
R901075545 |
|
X3 Round connector, processable, 5-pole, M12 x 1 Straight mating connector, metal design |
(Line diameter 6 ... 8 mm) |
R901075550 |
Protective caps
|
Protective cap M12 |
Version |
Material number |
|
M12 protective cap |
|
R901075563 |
|
M12 protective cap |
|
R901075564 |
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