Accessories for R901391835

DIRECTIONAL SPOOL VALVE 5-4WE10G5X/EG96N9K4/CM

Manufacturer: Bosch Rexroth

Material #: R901391835

Model : 5-4WE10G5X/EG96N9K4/CM

***Disclaimer: The following summary contains information gathered from various sources such as product descriptions, technical specifications and catalogs. While efforts have been made to provide accurate details, inaccuracies may occur. It is advised to verify all information by contacting Bosch Rexroth directly.***
The Bosch Rexroth 5-4WE10G5X/EG96N9K4/CM (R901391835) is a high-performance industrial hydraulic valve designed for reliable control of oil flow direction in hydraulic systems. This direct-actuated spool valve features a spool symbol G and is capable of handling a maximum pressure with an electrical connection described as Connector pole PE conforming to EN standards. It falls under the product group ID and comes with multiple ports for versatile connectivity. This model is equipped with solenoid actuation and adheres to CE conformity, including compliance with the Low Voltage Directive EC. The valve boasts a size 10, an electrical connector of Connector pole PE, and supports a maximum flow rate. Designed for subplate mounting, it conforms to NFPA T3.5.1 R2 D03 Size CETOP 3 standards, as well as ISO 4401 porting patterns. The unit operates on a supply voltage of 24 VDC and features two switching positions, along with NBR seals compatible with various hydraulic fluids like HL, HLP, HLPD, HVLP, HVLPD, HETG, and HFC. This particular model does not include spring return but offers manual override capabilities for non-electrical operation. The Bosch Rexroth valve also includes options such as throttle inserts for increased flow resistance under certain operational conditions. It is designed without spring return or detent in its default state but can be customized based on specific requirements. This 3-chamber version comes in size 10 and component series X with a maximum operating pressure of up to bar and a maximum flow rate of l/min. The high-power solenoid can be rotated by degrees if needed, offering flexibility in installation orientation. The electrical connections are designed for individual connection or optional use with PWM connectors for fast switching amplifiers or energy reduction purposes. Additional features include an optional auxiliary operating device, spool position monitoring for enhanced control precision, and CE conformity ensuring safe operation at electrical voltages greater than VAC or VDC. Furthermore, the solenoid coil has UR approval UL Recognized Component Mark for the United States and Canada (optional CSA C22.2 No certification), enhancing its suitability for diverse international applications.

$1,365.00 USD

More are expected on November 13, 2024

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DIRECTIONAL SPOOL VALVE 5-4WE10G5X/EG96N9K4/CM

Size 10, symbol G, electrical with solenoid, 96 V DC

Industrial hydraulic valve in a high performance range. Reliable switching of the oil flow direction according to hydraulic symbol.

Unpacked Weight: 5.600 kg

4/3-, 4/2- or 3/2-way version Porting pattern according to ISO 4401-05-04-0-05 High-power solenoid, optionally rotatable by 90° Electrical connection as individual connection Use optionally with PWM connector (fast switching amplifier, energy reduction) Optional auxiliary operating device Spool position monitoring, optional CE conformity according to the Low-Voltage Directive 2006/95/EC for electrical voltages >50 VAC or > 75VDC Solenoid coil with UR approval UL 429 Approval according to CSA C22.2 no. 139-10, optional

The 5-chamber directional valve type 5-.WE is a solenoid-actuated directional spool valve with switching time increase. It controls the start, stop and direction of a flow. The directional valve basically consists of housing (1), one or two electronic solenoids (2), control spool (3), and the return springs (4).

In de-energized condition, the control spool (3) is held in the central position or in the initial position by the return springs (4) (except for valves without spring "O").

If the wet-pin electronic solenoid (2) is energized, the control spool (3) moves out of its rest position into the required end position. In this way, the required direction of flow according to the selected symbol is released.

After the electronic solenoid (2) has been switched off, the control spool (3) is pushed back into the central position or in the initial position (except for valve with "OF" detent and valve without spring type "O").

A manual override (6) allows for the manual switching of the valve without solenoid energization.

To ensure proper functioning, make sure that the pressure chamber of the solenoid is filled with oil.

Type 5-4WE 10 …

Throttle insert

Using a throttle insert (9) in channels P, A, B or T, the flow resistance at the valve can be increased. Its use is required when, due to prevailing operating conditions, flows occur during the switching processes, which exceed the performance limit of the valve.

Without spring return “O” (only possible with symbols A, C and D)

This version is a directional valve with 2 spool positions and 2 electronic solenoids without detent. The valve without spring return at the control spool (3) does not have a defined basic position in the de-energized condition.

Without spring return with detent “OF” (only possible with symbols A, C and D)

This version is a directional valve with 2 spool positions and 2 electronic solenoids with detent. The detents are used to lock the control spool (3) in the relevant spool position. During operation, continuous application of current to the electronic solenoid can thus be omitted which contributes to energy-efficient operation.

Notice:

Pressure peaks in the tank line to two or several valves can result in unintended movements of the control spool in the case of valves with detent. We therefore recommend that separate return lines be provided or a check valve installed in the tank line.

Influencing the switching time

With the 5-chamber directional valve type 5-.WE, the switching time can be delayed to 100 ms and more by means of a throttle screw "C" (7) or a selected orifice "A0.” (8). In this connection, the switching time is pressure-, flow- and viscosity-dependent, specific to the installation. The switching time is influenced by means of a restriction (throttle or orifice) in the connection channel (5) between the two spring chambers in which the liquid volume is displaced from one spring chamber into the other in case of a switching process.

The T channels are separated from the spring chambers in order to achieve soft switching.

Notices!

The adjustment spindle (10) may only be screwed out so that it protrudes from the nut by max. 3 mm.

Direct actuated
Spool valve
Size 10
Component series 5X
Maximum operating pressure 420 bar
Maximum flow 150 l/min
5-chamber version

Data Sheet	Download Data Sheet
Manual	Download Manual
Manual	Download Manual
Manual	Download Manual
Manual	Download Manual

Spool symbol	Symbol G
Max. pressure	350
Electrical connection description	Connector 3-pole (2 + PE) according to EN 175301-803
Productgroup ID	9,10,11,12,13,14
Number of ports	4
Type of actuation	with solenoid actuation
Conformity description	CE – Low-Voltage Directive 2006/95/EC
Size	10
Electrical connector	Connector 3-pole (2 + PE)
Max. flow	148
Type of connection	Subplate mounting
Connection diagram NFPA	NFPA T3.5.1 R2-2002 D05
Size_CETOP	D05
Connection diagram	ISO 4401-05-04-0-05
Supply voltage	96 VDC
Number of switching positions	3
Weight	5.600
Seals	NBR
Hydraulic fluid	HL,HLP,HLPD,HVLP,HVLPD,HETG,HFC
Conformity	CE

01	02		03	04	05	06		07		08	09	10	11	12	13	14		15	16	17	18		19	20
	5	-		WE	10		-	5X	/		E						/					=		*

01	Standard version (maximum operating pressure 350 bar)			no code
	High-pressure version (maximum operating pressure 420 bar)			H
02	5-chamber version			5
03	3 main ports			3
	4 main ports			4
04	Directional valve			WE
05	Size 10			10
06	Symbols e. g. C, E, EA, EB, etc.; for the possible version, see Symbols
07	Component series 50 … 59 (50 … 59: unchanged installation and connection dimensions)			5X
Spool return
08	With spring return			no code
	With reinforced compression spring (for quick switching off)			D
	Without spring return			O
	Without spring return with detent			OF
09	High-power solenoid, wet-pin, with detachable coil			E
10	Direct voltage 12 V			G12
	Direct voltage 24 V			G24
	Direct voltage 26 V			G26
	Direct voltage 48 V			G48
	Nominal voltage 96 V at DC solenoid in operation with AC voltage mains (AC voltage mains 100/110 V - 50/60 Hz with an admissible voltage tolerance of +/- 10 %)			G96
	Direct voltage 110 V			G110
	Direct voltage 125 V			G125
	Nominal voltage 180 V at DC solenoid in operation with AC voltage (AC voltage mains 200 V - 50/60 Hz with an admissible voltage tolerance of +/- 10 %)			G180
	Nominal voltage 205 V at DC solenoid with operation with AC voltage mains (AC voltage mains 230 V – 50/60 Hz with an admissible voltage tolerance of +/- 10 %)			G205
	Direct voltage 220 V			G220
	Connection to AC voltage mains via control with rectifier (see table Mating connectors)
	Electrical connections and available voltages see Technical data
11	Without manual override			no code
	With concealed manual override (standard)			N9 1)
	With concealed manual override and protective cap 3)			N8 1)
	With lockable manual override "mushroom button" (large)			N5 1;2)
	With manual override "mushroom button" (large), not lockable			N6 1)
Corrosion resistance (outside)
12	None (valve housing primed)			no code
	Improved corrosion protection (240 h salt spray test according to EN ISO 9227); (only version "K4K")			J3
Electrical connection 5)
13	Individual connection
	Without mating connector, with connector DIN EN 175301-803			K4 4)
	Without mating connector, with connector DIN EN 175301-803 (coil with potted-in connector base and sealing element to valve housing (IP67); possible with version "J3")			K4K 4)
	Without mating connector, 4-pole with connector M12x1, integrated interference protection circuit, status LED according to IEC 60947-5-2			K72L 4;5)
	Without mating connector; connector AMP Junior-Timer			C4Z 4)
	For further electrical connections and available voltages, see Technical data
Spool position monitoring
14	Without position switch			no code
	Inductive position switch type QM
	Monitored spool position "a"			QMAG24
	Monitored spool position "b"			QMBG24
	Monitored spool position "0"			QM0G24
	Inductive position switch type QS
	Monitored spool position "a"			QSAG24W
	Monitored spool position "b"			QSBG24W
	Monitored spool position "0"			QS0G24W
	Monitored spool position "0" and "a"			QS0AG24W
	Monitored spool position "0" and "b"			QS0BG24W
	Monitored spool position "a" and "b"			QSABG24W
	For further details, see data sheet 24830
Switching time increase
15	Without switching time increase			no code
	With throttle screw			C
	With orifice Ø 0.6 mm			A06
	With orifice Ø 0.8 mm			A08
	With orifice Ø 1.0 mm			A10
Throttle insert
16	Without throttle insert			no code
	With throttle insert 6); 7) :
	Port	Throttle Ø in mm
		0,8 mm	1,0 mm	1,2 mm
	P	B08	B10	B12
	A	H08	H10	H12
	B	R08	R10	R12
	A and B	N08	N10	N12
	T 8)	X08	X10	X12
	Further throttle insert diameters upon request
Control spool play
17	Standard			no code
	Minimum (to be selected in case of reduced leakage → higher level of oil cleanliness recommended)			T06
	Increased (to be selected in case of a hydraulic fluid/environment temperature difference >25 K → increased internal leakage)			T12
Seal material
18	NBR seals			M
	FKM seals			V
	Seals for HFC hydraulic fluids			MH
	Low-temperature version			MT
	Observe compatibility of seals with hydraulic fluid used. (Other seals upon request)
19	Approval according to CSA C22.2 no. 139-10			CSA
	Porting pattern according to ANSI B93.9 (if solenoid "a" is energized, channel P is connected to A)			AN
20	Further details in the plain text			*

	1) The manual override cannot be allocated a safety function. The manual override units may only be used up to a tank pressure of 50 bar.
	2) With tank pressures above 50 bar, it cannot be guaranteed that the valve remains in the position switched by the manual override "N5".
	3) Protective cap must be removed prior to actuation.
	4) Mating connectors, separate order, see table Mating connectors and data sheet 08006.
	5) M12x1 plug-in connection see data sheet 08010.
	6) When the admissible valve performance limits are exceeded, installation of throttle inserts is to be intended (performance limits see 2 spool positions).
	7) Not with low-temperature version "MT".
	8) When throttle inserts are used in channel T, the pressure in the working ports and in case of connection to the tank chambers must not exceed 210 bar.

AC voltage mains (admissible voltage tolerance ± 10%)	Nominal voltage of the DC solenoid in case of operation with alternating voltage	Ordering code
100 V - 50/60 Hz	96 V	G96
100 V - 50/60 Hz	96 V	G96
200 V - 50/60 Hz	180 V	G180
230 V - 50/60 Hz	205 V	G205

Notice:

Conversion from AC voltage to DC voltage requires a mating connector with rectifier (separate order, material no. R901017025).

general

Size			10
Installation position			any
Ambient temperature range	NBR seals	°C	-20 … +70
	FKM seals	°C	-15 … +70
	Version for HFC hydraulic fluid	°C	-20 … +50
	Low-temperature version	°C	-40 … +50
Storage temperature range		°C	-20 … +50
Weight	Valve with one solenoid	kg	3.9
Weight	Valve with two solenoids	kg	5.5
MTTFD values according to EN ISO 13849 1)		Years	300

1)	For further details, see data sheet 08012

hydraulic

Size			10
Maximum operating pressure (pP > pA; pB > pT)	Port P	bar	350 420
	Port A	bar	350 420
	Port B	bar	350 420
	Port T 1)	bar	210
Maximum flow		l/min	150
Flow cross-section (spool position 0)	Symbol Q		approx. 6 % of nominal cross-section
Flow cross-section (spool position 0)	Symbol W		approx. 3 % of nominal cross-section
Hydraulic fluid			see table
Hydraulic fluid temperature range	NBR seals	°C	-20 … +80
	FKM seals	°C	-15 … +80
	HFC hydraulic fluid	°C	-20 … +50
	Low-temperature version	°C	-40 … +50
Viscosity range		mm²/s	2.8 … 500
Maximum admissible degree of contamination of the hydraulic fluid 2)			Class 20/18/15 according to ISO 4406 (c)

1)	With symbols A and B, port T must be used as leakage oil connection if the operating pressure exceeds the admissible tank pressure.
2)	The cleanliness classes specified for the components must be adhered to in hydraulic systems. Effective filtration prevents faults and simultaneously increases the life cycle of the components. For the selection of the filters, see www.boschrexroth.com/filter.

Hydraulic fluid		Classification	Suitable sealing materials	Standards	Data sheet
Mineral oils		HL, HLP, HLPD, HVLP, HVLPD	NBR, FKM	DIN 51524	90220
Bio-degradable	Insoluble in water	HETG	NBR, FKM	ISO 15380	90221
	Insoluble in water	HEES	FKM	ISO 15380
	Soluble in water	HEPG	FKM	ISO 15380
Containing water	Water-free	HFDU, HFDR	FKM	ISO 12922	90222
Containing water	Containing water	HFC (Fuchs Hydrotherm 46M, Petrofer Ultra Safe 620 )	NBR	ISO 12922	90223
Important information on hydraulic fluids: For further information and data on the use of other hydraulic fluids, please refer to the data sheets above or contact us. There may be limitations regarding the technical valve data (temperature, pressure range, life cycle, maintenance intervals, etc.). The ignition temperature of the hydraulic fluid used must be 40 K higher than the maximum solenoid surface temperature. Flame-resistant – containing water: Maximum pressure differential per control edge 50 bar. Pressure pre-loading at the tank port >20% of the pressure differential; otherwise, increased cavitation Life cycle compared to operation with mineral oil HL, HLP 50 to 100 % Bio-degradable and flame-resistant: When using hydraulic fluids that are simultaneously zinc-solving, zinc may accumulate (700 mg zinc per pole tube).

electrical

Voltage type			Direct voltage	AC voltage
Nominal voltage according to VDE 0580		V	12 24 26 48 96 110 125 180 205 220	100 1) 110 1) 200 1) 230 1)
Voltage tolerance (nominal voltage)		%	± 10
Nominal power according to VDE 0580 2)		W	40
Duty cycle 3)		%	100
Switching time	ON (pressure change 5 %) 4)	ms	60 … 104
	ON (pressure change 95 %) 4)	ms	90 … 165
	OFF (pressure change 5 %) 5)	ms	12 … 50	230 … 330
	OFF (pressure change 95 %) 5)	ms	48 … 104	250 … 360
Switching time according to ISO 6403 6)	ON	ms	45 … 60
	OFF	ms	20 … 30	250 … 360
Maximum switching frequency		1/h	15000	7200
Maximum surface temperature of the coil 7)		°C	140
Insulation class VDE 0580			F
Electrical fuse protection			Every solenoid must be protected individually using a suitable fuse with tripping characteristics K (inductive loads). The valve must be installed on a surface that is included in the equipotential bonding.
Protective earthing conductor and screening			see connector pin assignment (CE-compliant installation)
Conformity			CE according to Low-Voltage Directive 2006/95/EC tested according to DIN EN 60204-1 (VDE0113-1): 2010-05 and DIN VDE 0580: 2000-07

1)	Only possible with rectifier. Mating connectors with rectifier (separate order). For possible voltages, see ordering code. Rectifiers must comply with the relevant standards as well as the coil performance data!
2)	Reduction of the nominal power by approx. 40 % when using a 24 V coil with connector switching amplifier type VT-SSBA1-PWM-1X/V002/5 (separate order, material no. R901265633, see data sheet 30362)
3)	Operating mode according to VDE 0580
4)	Measured with flow, 80 % performance limit and horizontal installation position. Not with symbols A and B. Reduction of the switching time by approx. 50 % when using a 12 V coil with connector switching amplifier type VT-SSBA1-PWM-1X/V001/5 (separate order, material no. R901265633, see data sheet 30362)
5)	Measured with flow, 80% performance limit and horizontal installation position.
6)	Measured without flow
7)	Surface temperature > 50 °C, provide contact protection.

Notes!

The solenoid coils must not be painted. Actuation of the manual override is only possible up to a tank pressure of approx. 50 bar. Avoid damage to the bore of the manual override! (Special tool for actuation, separate order, material no. R900024943). When the manual override is blocked, actuation of the opposite solenoid must be ruled out! The simultaneous actuation of 2 solenoids of one valve must be ruled out! Use cables that are approved for a working temperature above 105 °C. When solenoid coils are switched off, voltage peaks result which may cause faults or damage in the connected control electronics. The user has to provide for a suitable circuit for limiting the voltage peaks. It must be noted that a diode switched in an antiparallel form extends the switching off time. Valves with single connection and supply voltage 12 V or 24 V can be operated with twice the voltage for reducing the switching time. For this purpose, the voltage has to be reduced to the nominal valve voltage after 100 ms by means of pulse width modulation. The maximum admissible switching frequency is 5 1 /s. If the standard environmental conditions according to VDE 0580 cannot be provided, the valve must be especially protected!

Electrical connections and coil connection combinations
	Ordering code connector		Ordering code Direct voltage										Protection class according to DIN EN 60529 1)	Protection class according to VDE 0580
	Ordering code connector		G12	G24	G26	G48	G96	G110	G125	G180	G205	G220	Protection class according to DIN EN 60529 1)	Protection class according to VDE 0580
Individual connection	Without mating connector Connector according to DIN EN 175301-803	K4	✔	✔	–	✔	✔	–	✔	✔	✔	✔ 2)	IP65	I
		K4K 3)	✔ 2)	✔ 2)	✔ 2)	–	–	–	–	‒	–	–	IP67	I
	Without mating connector 4-pole with connector M12x1 according to IEC 60947-5-2, integrated interference protection circuit and status LED	K72L	‒	✔ 2)	‒	–	‒	–	–	‒	‒	‒	IP65	II 4)
	Without mating connector; connector AMP Junior-Timer	C4Z	‒	‒	✔ 2)	–	‒	–	–	‒	‒	‒	IP66	II 4)

1) Only with correctly mounted valve with a mating connector suitable for the protection class.

2) Solenoid coils without "Recognized component" according to UL 429

3) Possible with version “J3”.

4) With protection class III, a protective extra-low voltage with isolation transformer (PELV, SELV) is to be provided.

In the electrical connection, the protective earthing conductor (PE, grounded) is to be connected in accordance with the stipulations.

Notes:

Connector pin assignment see Electrical connections and data sheet 08006. The plug-in connectors used are not intended to be plugged in or disconnected during normal operation under load. Operation of the valves only admissible with appropriate and locked mating connector.

Inductive position switch type QM: electrical connection

The electric connection is realized via a 4-pole mating connector (separate order) with connection thread M12 x 1.

electrical

Connection voltage (DC voltage)				24 V
Voltage tolerance (connection voltage)				+30 %/-15 %
Admissible residual ripple			%	≤ 10
Max. load capacity			mA	400
Switching outputs				PNP transistor outputs, load between switching outputs and GND
Pinout	1		V	24
	2, 4	Switching output	mA	400
	3	Earthing (GND)	V	0

Inductive position switch type QL: electrical connection

The electrical connection is realized via a 4-pole mating connector (separate order) with connection thread M12 x 1.

electrical

Connection voltage (DC voltage)				24 V
Voltage tolerance (connection voltage)				+56/-31 %
Admissible residual ripple			%	≤ 10
Max. load capacity			mA	25
Switching outputs				PNP transistor outputs, load between switching outputs and GND
Pinout	1		V	24
	2, 4	Switching output	mA	25
	3	Earthing (GND)	V	0

Inductive proximity sensor type QS: electrical connection

The electrical connection is realized via a 4-pole mating connector (separate order) with connection thread M12 x 1.

electrical

Connection voltage (DC voltage)				24 V
Voltage tolerance (connection voltage)				±25 %
Admissible residual ripple			%	≤ 15
Max. load capacity			mA	200
Switching outputs				PNP transistor outputs, load between switching outputs and GND
Pinout	1		V	24
	2, 4	Switching output	mA	200
	3	Earthing (GND)	V	0

M12x1 plug-in connection

electrical

M12x1 plug-in connections 1)			K72L
Available voltages 2)		V	24
Limited switch-off voltage peak	K72L, DK35L	V	-44 … -55
Voltage tolerance (nominal voltage)		%	± 10
Power consumption		W	35
Duty cycle		%	100
Switching time according to ISO 6403	ON	ms	45 … 75
Switching time according to ISO 6403	OFF	ms	35 … 45
Maximum switching frequency	Standard	1/h	15000
Protection class according to DIN EN 60529 3)			IP65
Protection class according to DIN EN 61140			III
Maximum coil temperature 4)		°C	110

1)	Mating connectors according to IEC 60947-5-2, separate order, see data sheet 08006
2)	Connection to functional low voltage with secure separation only = PELV/SELV
3)	Only with the use of the mating connectors indicated by us and with correct installation.
4)	Due to the surface temperatures of the solenoid coils, the standards ISO 13732-1 and EN 982 need to be adhered to!

Notice!

Valve versions with electrical individual connection “K…”, see Ordering code.

For applications outside these parameters, please consult us!

(measured with HLP46, ϑOil = 40 °C ± 5 °C)

Δp-qV characteristic curves

Symbol	Direction of flow				Symbol	Direction of flow
Symbol	P - A	P - B	A - T	B - T	Symbol	P - A	P - B	A - T	B - T	P - T
A	4	4	‒	‒	F	1	3	3	8	4
B	4	5	‒	‒	G	4	5	6	8	7
C, J, Q, Y	2	3	5	7	H	1	1	6	8	7
D	2	2	5	7	P	3	1	5	6	5
E	3	3	6	7
E - „QS“	3	2	6	7
E34	5	‒	5	8
E67	3	4	4	7
H	1	1	6	8
J19	7	‒	9	9
L, Y11	3	3	5	7
R	3	4	5	6
U	2	2	5	7
W	2	2	5	6
X7	3	‒	‒	6

Characteristic curve for symbol G41 upon request.

Performance limits: 2 spool positions (measured with HLP46, ϑOil = 40 ±5 °C)

Notice!

The specified switching power limits are valid for use with two directions of flow (e. g. from P to A and simultaneous return flow from B to T).

Due to the flow forces acting within the valves, the admissible switching power limits may be considerably lower with only one direction of flow (e. g. from P to A while port B is blocked)!

In such use cases, please consult us!

The switching power limit was established while the solenoids were at operating temperature, at 10 % undervoltage and without tank preloading.

Spring side

Characteristic curve	Symbol
1	B

Solenoid side

Characteristic curve	Symbol
2	A, B
3	C; Y11
4	D
5	Y
6	X7

Performance limits: 3 spool positions (measured with HLP46, ϑOil = 40 ±5 °C)

Notice!

The specified switching power limits are valid for use with two directions of flow (e. g. from P to A and simultaneous return flow from B to T).

Due to the flow forces acting within the valves, the admissible switching power limits may be considerably lower with only one direction of flow (e. g. from P to A while port B is blocked)!

In such use cases, please consult us!

The switching power limit was established while the solenoids were at operating temperature, at 10 % undervoltage and without tank preloading.

Spring side

Characteristic curve	Symbol
7	E
8	F
9	G
10	H
11	J; J19
12	L

Solenoid side

Characteristic curve	Symbol
7	E
8	F
9	G
11	J, J19
12	L
13	E34

Characteristic curves for symbols G41 and P upon request.

Notice!

The specified switching power limits are valid for use with two directions of flow (e. g. from P to A and simultaneous return flow from B to T).

Due to the flow forces acting within the valves, the admissible switching power limits may be considerably lower with only one direction of flow (e. g. from P to A while port B is blocked)!

In such use cases, please consult us!

The switching power limit was established while the solenoids were at operating temperature, at 10 % undervoltage and without tank preloading.

Solenoid side

Characteristic curve	Symbol
14	E67
15	E ‒ „QS“
16	U
17	R
18	W

2 spool positions

Notices!

Representation according to DIN ISO 1219-1. Hydraulic interim positions are shown by dashes. Other symbols upon request

3 spool positions

1)	Example: ● Symbol E with spool position “a” ordering code ..EA.. ● Symbol E with spool position “b” ordering code ..EB..
2)	For symbol Q and W, see “Flow cross-section" in the technical data

Notices!

Representation according to DIN ISO 1219-1. Hydraulic interim positions are shown by dashes. Other symbols upon request.

Inductive position switch type QM Switching logics

Version QMA

(Position switch on side B, monitored spool position "a")

Version QMA

(Position switch on side A, monitored spool position "a")

Version QMB

(Position switch on side B, monitored spool position "b")

Version QMB

(Position switch on side A, monitored spool position "b")

Version QM0

(Position switch on side B, monitored rest position)

Version QM0

(Position switch on side A, monitored rest position)

Inductive position switch type QL: switching logics

Version QLA

(Position switch on side B, monitored spool position "a")

Version QLA

(Position switch on side A, monitored spool position "a")

Version QLB

(Position switch on side B, monitored spool position "b")

Version QLB

(Position switch on side A, monitored spool position "b")

Inductive proximity sensor type QS: electrical connection

1	Width depending on hysteresis and temperature drift
2	Overlap in the monitored spool position
3	Signal flow (in the switching position to be monitored)
4	Signal flow (leaving the monitored switching position)
5	Beginning of the overlap
6	Switching point
7	Stroke end
8	Not monitored spool position
9	Monitored spool position

Inductive proximity sensor type QS: Switching logics

Version QSAG24W (valves with 3 spool positions, e.g. symbols E, J, G, …)

(Proximity sensor on side B, monitored spool position "a")

Version QSBG24W (valves with 3 spool positions, z. B. symbols E, J, G, …)

(Proximity sensor on side A, monitored spool position “b”)

Version QS0G24W (valves with 3 spool positions, z. B. symbols E, J, G, …)

(Proximity sensor on side A and B, monitored rest position)

Version QSABG24W (valves with 3 spool positions, e.g. symbols E, J, G, …)

(Proximity sensor on side A and B, monitored spool position "a" and "b")

Version QSABG24W (valves with 2 spool positions, e. g. symbols A, B, D, Y, …)

(Proximity sensor on side A and B, monitored spool position "a" and "b")

Version QS0BG24W (valves with 2 spool positions, e.g. symbols EB, …)

(Proximity sensor on side A and B, monitored spool position “0” and "b")

Version OF…QSAG24W

(Proximity sensor on side B, monitored spool position "a")

Version OF…QSBG24W

(Proximity sensor on side A, monitored spool position “b”)

Version OF…QSABG24W

(Proximity sensor on side A and B, monitored spool position "a" and "b")

M12x1 plug-in connection ‒ Individual connection – “K72L”

Pin 5 without function

Over-current fuse and switch-off voltage peaks

Maximum admissible overvoltages according to DIN EN 60664-1:2008-01 (VDE 0110-1) (overvoltage category II):
Electrical connection 1)	Nominal voltage in V	Rated current in A	Maximum admissible Switch-off overvoltage in V 2)
Electrical connection 1)	Nominal voltage in V	Rated current in A	Maximum admissible Switch-off overvoltage in V 2)
K4, K4K	12	3,72	500
K4, K4K, K72L	24	1,74	500
K4, C4Z	26	1,70	500
K4	48	0,57	500
K4	96	0,47	500
K4	125	0,22	500
K4, C4Z	180	0,28	500
K4	205	0,22	500
K4	220	0,21	500

1)	Interference protection circuit integrated
2)	To be ensured by user circuitry

Notice:

When solenoid coils are switched off, voltage peaks result which may cause faults or damage in the connected control electronics. We therefore recommend limiting them to 2 x nominal voltage by means of an interference protection circuit. It must be noted that a diode switched in an antiparallel form extends the switching off time.

Electrical connections, assignment

Electrical connections and coil connection combinations
Ordering code connector		Top view	Circuit diagram	Pin	Connections, assignment
3-pole connector (2+PE) according to DIN EN 175301-803	K4, K4K 1)			1	Solenoid coil, polarity-independent
				2
				Earthed	Earthing
4-pole connector according to IEC 60947-5-2, M12x1 with suppressor diode, only 24 V DC, integrated interference protection circuit and status LED	K72L			1	Internal bridge
				2
				3	Solenoid coil GND
				4	Solenoid coil 24 VDC supply voltage
				5	Without function
2-pole connector, type AMP Junior-Timer, rotated by 90° relative to valve axis	C4Z			1	Solenoid coil, polarity-independent
				2

1)	M3, tightening torque maximum MA max = 0.5 Nm
2)	Coil with potted-in connector base and sealing element to valve housing (IP67)

Mating connectors according to DIN EN 175301-803

For details and more mating connectors see data sheet 08006
Connection	Valve side	Color	Part number
Connection	Valve side	Color	Without circuitry	With indicator light 12 ... 240 V	With rectifier 12 ... 240 V	With indicator light and Zener diode suppression circuit 24 V
M16 x 1,5	a	gray	R901017010	–	–	–
M16 x 1,5	a/b	black	R901017011	R901017022	R901017025	R901017026
1/2″ NPT (Pg16)	a	red/brown	R900004823	–	–	–
1/2″ NPT (Pg16)	a/b	black	R900011039	R900057453	R900842566	–

Energy savings and fast switching 1)
Details see data sheet 30362
		Part number
		Type VT-SSBA1-PWM-1X/V001/5 as fast switching amplifier (switching time reduction by approx. 50 %) 2)	Type VT-SSBA1-PWM-1X/V002/5 for energy reduction (energy saving by approx. 40 %) 3)
a/b	black	R901265633	R901290194

1)	Only with J2 and X84; not for version “D”
2)	Only for version “G12” and “K4/K4K”
3)	Only for version “G24” and “K4/K4K”

Cartridge with PWM connector according to data sheet 30362:

Depending on the control spool, increasing the performance limit is possible. With version "G24" (energy saving), the coil temperature is reduced by ≥ [si]30 °C[s/i][imp]86 °F[/imp] for 100 % duty cycle.

Dimensions in mm

1.1	Solenoid “a”
1.2	Solenoid “b”
5.1	Mating connector without circuitry for connector "K4", separate order, see "Accessories"
5.2	Mating connector without circuitry for connector "K4K" (separate order, see data sheet 08006)
5.3	Mating connector angled with M12x1 plug-in connection and status LED for connector "K72L", separate order, see "Accessories"
5.4	Double valve mating connector without/with circuitry for “K4” connector (separate order, see data sheet 08006)
5.5	Mating connector (AMP Junior Timer) for connector "C4Z" (separate order, see data sheet 08006)
6	Mating connector with circuitry for “K4” connector, separate order, see "Accessories"
7	Name plate
8	Identical seal rings for ports A, B, P, TA, TB
9.1	Name plate
9.2	Plug screw for valves with one solenoid
10	Identical seal rings for ports A, B, P, TA, TB
11	Plug screw for valves with one solenoid
12	Space required to remove the mating connector/angled socket
13	Space required to remove the coil
14	Mounting nut, tightening torque MA = 14.5±1.5  Nm

Notice:

Deviating from ISO 4401, port T is referred to as TA and port T1 is referred to as TB in this data sheet. The dimensions are nominal dimensions which are subject to tolerances.

Subplates according to data sheet 45054 (separate order)

G 66/01 (G3/8)

G 67/01 (G1/2)

G 534/01 (G3/4)

G 66/12 (SAE-6; 9/16-18)1)

G 67/12 (SAE-8; 3/4-16)1)

G 534/12 (SAE-12; 1-1/16-12)1)

1) upon request

Valve mounting screws (separate order)

4 hexagon socket head cap screws, metric

ISO 4762 - M6 x 40 - 10.9-flZn-240h-L

(friction coefficient μtotal = 0.09 to 0.14);

tightening torque MA = 12.5 Nm ± 10 %,

material no. R913000058

4 hexagon socket head cap screws

ISO 4762 - M6 x 40 - 10.9 (self procurement)

(friction coefficient µtotal = 0.12 to 0.17);

tightening torque MA = 15.5 Nm ± 10 %

4 hexagon socket head cap screws UNC

1/4-20 UNC x 1-1/2″ ASTM-A574

(friction coefficient µtotal = 0.19 to 0.24);

Tightening torque MA = 25 Nm ± 15 %,

(friction coefficient µtotal = 0.12 to 0.17);

tightening torque MA = 19 Nm ± 10 %,

material no. R978800710

With different friction coefficients, the tightening torques are to be adjusted accordingly!

Manual override

Dimensions in mm

2	Version without and with concealed manual override "N9" (standard)
3	Version with concealed manual override and protective cap "N8". (The protective cap must be removed prior to actuation.)
4	Version with manual override "N5" and “N6”

Notice:

The dimensions are nominal dimensions which are subject to tolerances.

Subplates according to data sheet 45054 (separate order)

G 66/01 (G3/8)

G 67/01 (G1/2)

G 534/01 (G3/4)

G 66/12 (SAE-6; 9/16-18)1)

G 67/12 (SAE-8; 3/4-16)1)

G 534/12 (SAE-12; 1-1/16-12)1)

1) upon request

Valve mounting screws (separate order)

4 hexagon socket head cap screws, metric

ISO 4762 - M6 x 40 - 10.9-flZn-240h-L

(friction coefficient μtotal = 0.09 to 0.14);

tightening torque MA = 12.5 Nm ± 10 %,

material no. R913000058

4 hexagon socket head cap screws

ISO 4762 - M6 x 40 - 10.9 (self procurement)

(friction coefficient µtotal = 0.12 to 0.17);

tightening torque MA = 15.5 Nm ± 10 %

4 hexagon socket head cap screws UNC

1/4-20 UNC x 1-1/2″ ASTM-A574

(friction coefficient µtotal = 0.19 to 0.24);

Tightening torque MA = 25 Nm ± 15 %,

(friction coefficient µtotal = 0.12 to 0.17);

tightening torque MA = 19 Nm ± 10 %,

material no. R978800710

With different friction coefficients, the tightening torques are to be adjusted accordingly!

Spool position monitoring

Dimensions in mm

Inductive position switch type QM

Dimensions in mm

1)	For dimensions, see valve dimensions

Notice:

The dimensions are nominal dimensions which are subject to tolerances.

Spool position monitoring

Inductive position switch type QL

Dimensions in mm

1)	For dimensions, see valve dimensions

Mounting cavity R/T-11A; 3 main ports; thread M20 x 1.5 mm

Dimensions in mm

Notice!

The dimensions are nominal dimensions which are subject to tolerances.

Spool position monitoring

Inductive position switch type QS

Dimensions in mm

Mounting cavity, 2 main ports; M20 x 1.5 thread

Version "C"
Dimensions in mm

1	Mating connector, material no. R900082899 (separate order)
2	Space required to remove the mating connector
3	Solenoid side “a”
4	Switch side "a"
5	Switch side "b"
6	Solenoid side "b"

Mounting options:
Monitored spool position	Ordering code	3-spool position valve with 2 solenoids		2-spool position valve .../O...; .../OF...
Monitored spool position	Ordering code	Switch side "a"	Switch side "b"	Switch side "a"	Switch side "b"
"a"	QSAG24W	–	X	–	X
"b"	QSBG24W	X	–	X	–
"0"	QS0G24W	X	X	–	–
"0" and "a"	QS0AG24W	X	X	–	–
"0" and "b"	QS0BG24W	X	X	–	–
"a" and "b"	QSABG24W	X	X	X	X

Notice:

The dimensions are nominal dimensions which are subject to tolerances.

M12x1 plug-in connection ‒ Individual connection

Dimensions in mm

Type 5-.WE 10 .3X/.CG24.K72L…

Dimensions in mm

10	Space required to remove the mating connector
18	M12x1 plug-in connection with status LED (mating connector according to IEC 60947-5-2, separate order, see data sheet 08006); electrical connections “K72L”: see Electrical connections

Temperature range and maximum operating pressure in case of use at low temperatures
Port	Pressure	Temperature range in °C
‒ P, A, B, T	static 100 bar	–40 … –35
‒ P, A, B	dynamic from 100 bar to 350 barin linear form as a function of the temperature	–35 … –30
‒ T	dynamic from 100 bar to 210 bar in linear form as a function of the temperature	–35 … –30
‒ P, A, B, T	Maximum operating pressure	–30 … +50

Mating connectors for valves with connector “K4”, without circuitry, standard

3P Z4

Mating connectors for valves with connector “K4”, without circuitry, standard

3P Z4

For valves with connector “K4” according to EN 175301-803 and ISO 4400, 2-pole + PE, “large cubic connector” Mating connectors for valves with one or two solenoids (individual connection)

Data sheet

Spare parts & repair

Mating connectors for valves with connector “K4”, without circuitry, standard

3P Z45

Mating connectors for valves with connector “K4”, without circuitry, standard

3P Z45

For valves with connector “K4” according to EN 175301-803 and ISO 4400, 2-pole + PE, “large cubic connector” Mating connectors for valves with one or two solenoids (individual connection)

Data sheet

Spare parts & repair

Mating connectors for valves with connector “K4”, with indicator light

3P Z5L

Mating connectors for valves with connector “K4”, with indicator light

3P Z5L

For valves with connector “K4” according to EN 175301-803 and ISO 4400, 2-pole + PE, “large cubic connector” Mating connectors for valves with one or two solenoids (individual connection)

Data sheet

Spare parts & repair

Mating connectors for valves with connector “K4”, with indicator light

3P Z55L

Mating connectors for valves with connector “K4”, with indicator light

3P Z55L

For valves with connector “K4” according to EN 175301-803 and ISO 4400, 2-pole + PE, “large cubic connector” Mating connectors for valves with one or two solenoids (individual connection)

Data sheet

Spare parts & repair

Mating connectors for valves with connector “K4”, with indicator light and Zener diode suppression circuit

3P Z5L1

Mating connectors for valves with connector “K4”, with indicator light and Zener diode suppression circuit

3P Z5L1

For valves with connector “K4” according to EN 175301-803 and ISO 4400, 2-pole + PE, “large cubic connector” Mating connectors for valves with one or two solenoids (individual connection)

Data sheet

Spare parts & repair

Accessories for R901391835

DIRECTIONAL SPOOL VALVE 5-4WE10G5X/EG96N9K4/CM

Manufacturer: Bosch Rexroth

Material #: R901391835

Model : 5-4WE10G5X/EG96N9K4/CM

More are expected on November 13, 2024

This product is eligible for factory repair.

Type 5-4WE 10 …

general

hydraulic

electrical

Inductive position switch type QM: electrical connection

Inductive position switch type QL: electrical connection

Inductive proximity sensor type QS: electrical connection

M12x1 plug-in connection

electrical

(measured with HLP46, ϑOil = 40 °C ± 5 °C)

Δp-qV characteristic curves

Performance limits: 2 spool positions (measured with HLP46, ϑOil = 40 ±5 °C)

Spring side

Solenoid side

Performance limits: 3 spool positions (measured with HLP46, ϑOil = 40 ±5 °C)

Spring side

Solenoid side

Solenoid side

2 spool positions

3 spool positions

Inductive position switch type QM Switching logics

Version QMA

Version QMA

Version QMB

Version QMB

Version QM0

Version QM0

Inductive position switch type QL: switching logics

Version QLA

Version QLA

Version QLB

Version QLB

Inductive proximity sensor type QS: electrical connection

Inductive proximity sensor type QS: Switching logics

Version QSAG24W (valves with 3 spool positions, e.g. symbols E, J, G, …)

Version QSBG24W (valves with 3 spool positions, z. B. symbols E, J, G, …)

Version QS0G24W (valves with 3 spool positions, z. B. symbols E, J, G, …)

Version QSABG24W (valves with 3 spool positions, e.g. symbols E, J, G, …)

Version QSABG24W (valves with 2 spool positions, e. g. symbols A, B, D, Y, …)

Version QS0BG24W (valves with 2 spool positions, e.g. symbols EB, …)

Version OF…QSAG24W

Version OF…QSBG24W

Version OF…QSABG24W

M12x1 plug-in connection ‒ Individual connection – “K72L”

Over-current fuse and switch-off voltage peaks

Electrical connections, assignment

Mating connectors according to DIN EN 175301-803

Manual override

Spool position monitoring

Inductive position switch type QM

Notice:

Spool position monitoring

Inductive position switch type QL

Mounting cavity R/T-11A; 3 main ports; thread M20 x 1.5 mm

Spool position monitoring

Inductive position switch type QS

Mounting cavity, 2 main ports; M20 x 1.5 thread

M12x1 plug-in connection ‒ Individual connection

Type 5-.WE 10 .3X/.CG24.K72L…

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