HYDRAULIC MOTION CONTROL VT-HMC-1-1X/M-0-00/00

Manufacturer: Bosch Rexroth

Material #: R901361289

Model : VT-HMC-1-1X/M-0-00/00

***Disclaimer: The following summary contains information gathered from various sources such as product descriptions, technical specifications and catalogs. While efforts have been made to provide accurate details, inaccuracies may occur. It is advised to verify all information by contacting Bosch Rexroth directly.***
The Bosch Rexroth VT-HMC-1-1X/M-0-00/00 (R901361289) is a state-of-the-art hydraulic motion controller designed for precise control of one electrohydraulic axis. It offers advanced functionalities such as position, pressure, force, and velocity control, as well as alternating control between position-force or pQ. The controller is easily parameterizable via standard Ethernet connections and provides backup and restore options through an SD card slot, supporting up to 2 GB non-SDHC memory cards formatted in FAT16. This digital axis controller boasts a modular design for DIN rail installation and comes equipped with multiple communication interfaces including Sercos, PROFINET RT, EtherCAT, EtherNET/IP, and POWERLINK. It also has analog connectivity options for comprehensive system integration. The VT-HMC-1-1X/M-0-00/00 ensures reliable operation with its extensive monitoring capabilities that cover undervoltage conditions, communication errors, cable breaks on analog sensor inputs, short-circuit protection for outputs, microcontroller watchdog oversight, electronic temperature checks, and overcurrent detection for sensor voltages. For programming and configuration tasks, the IndraWorks engineering tool can be utilized to facilitate project planning, parameterization, PLC programming requirements (in line with IEC 61131 standards), commissioning processes, diagnostics procedures and efficient data management on a Windows-based PC. Additionally, the VT-HMC-1-1X/M-0-00/00 supports various feedback mechanisms for actual value signals via bus interfaces or analog/digital interface options. This flexibility allows the controller to adapt to different operational modes including valve direct control and drive-controlled positioning. With its robust feature set and compliance with CE electromagnetic compatibility standards within the EU directives (EC), this hydraulic motion controller is engineered to deliver optimal performance in controlling hydraulic axes with precision and reliability.

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HYDRAULIC MOTION CONTROL VT-HMC-1-1X/M-0-00/00

Hydraulic motion control for one axis, functional scope: Position, pressure, force, velocity, alternating control (position/force or p/Q)

Digital axis controller for electro-hydraulic axes. Reduction of commissioning thanks to application-specific functionality. Parameterizable via standard Ethernet; backup/restore via SD card.

Unpacked Weight: 0.5 kg

PLC functionality according to IEC 61131-3 BEST IN CLASS hydraulic controllers Bus connection (slave)/Service interface (TCP/IP) switchable by parameters (Sercos, EtherNet IP, PROFINET RT, EtherCAT, PROFIBUS, Powerlink) Measurement system of hydraulic axes:
- incremental or absolute (SSI, Endat2.2)
- analog ± 10 V and 4 to 20 mA CE mark according to EMC Directive 2004/108/EC

Description

The VT-HMC (Hydraulic Motion Controller) is a digital controller with integrated axis controller and programming functionality according to IEC 61131-3.

The following controller functionalities are available:

Position control Force control Pressure control Substitutional control (position/pressure and force) Velocity control

This enables, amongst others, the following operating modes:

Valve direct control Drive-controlled position control Drive-controlled positioning Positioning block operation

Command value presetting is done via the bus interfaces (XF20/XF21 or XF30), via the analog interface (XG20/XG21) or, alternatively, via an internal PLC program. Axis variant 2 enables independent operation or synchronization control (in preparation) of the axes.

The feedback information of the actual value signals to the superior control system is provided optionally either via the bus interfaces (XF20/XF21 or XF30) or the analog/digital interface (XG20/XG21). For communication with the superior control system, Bosch Rexroth offers function blocks online under www.boschrexroth.com/HMC.

The controller parameters are set via one of the two Ethernet interfaces (XF20/XF21) (integrated switch functionality)

Monitoring

The digital control electronics enable comprehensive monitoring functions/error detection including:

Undervoltage Communication error Cable break for analog sensor inputs (4 ... 20 mA) and digital position measurement system Short-circuit monitoring for analog/digital outputs Monitoring of the microcontroller (watchdog) Temperature of the integrated electronics Over-current of 24 V sensor voltage and digital outputs

IndraWorks MLD or DS PC program

To implement the project planning task and to parameterize the VT-HMC, the user may use the IndraWorks engineering tool (see accessories):

Project planning Parameterization Preparation of the PLC program (IndraWorks MLD requirement) Commissioning Diagnosis Comfortable management of all data on a PC Prerequisite: PC operating system Windows 7

Slot for one SD memory card

The following data may be saved:

PLC program Any other data

Only SD memory cards with SPI bus connection are supported (no SDHC memory cards).

The card must already be inserted when the device is switched on, otherwise it will not be detected. Cards that are not FAT-formatted are formatted automatically (FAT 32).

The maximum capacity of the supported memory cards is 4 GB.

Motion control
Installation on DIN rail
For one axis
Functionality: Position, pressure, force, velocity, alternating control (position/force or p/Q)
Communication: Sercos, PROFINET RT, EtherCAT, EtherNET/IP, POWERLINK, analog
Component series 1X
Function: Position, pressure, force, velocity, alternating control (position/pressure or force)
Communication: Sercos, PROFINET RT, EtherCAT, EtherNET/IP, POWERLINK, optionally PROFIBUS, analog
Digital axis controllers for one or two electro-hydraulic axes
Parameterizable via standard Ethernet

Data Sheet	Download Data Sheet
Manual	Download Manual
Manual	Download Manual
Manual	Download Manual
Manual	Download Manual
Manual	Download Manual

Productgroup ID	9,10,11,12,13,14
Conformity description	CE – electromagnetic compatibility 2014/30/EU
Supply voltage	24 VDC
Design	Module
Weight	0.5
Connectivity	Bus connection
Conformity	CE

		01		02		03		04		05		06		07
VT	–	HMC	–		–	1X	/	M	–		–	00	/	00

Type
01	Digital axis control for hydraulic drives	HMC
Axis controls
02	1 axis	1
02	2 axes	2
Component series
03	Component series 10 ... 19 (10 ... 19: unchanged technical data and pin assignment)	1X
Interface
04	Multi-Ethernet	M
Bus connection
05	With Profibus	P
05	Without Profibus	O
Software option
06	Standard	00
Hardware option
07	Standard	00

Voltage supply

Operating voltage	Nominal voltage	UB		24 V DC
	Lower limit value	UBmin.		17.5 V DC
	Upper limit value	UBmax.		30 V DC
	maximum admissible residual ripple (40 … 400 Hz)	UPP		5 V (observe the admissible limits)
Total current consumption	Number of axes			1	2
	Running empty	I		0.2 … 0.3 A	0.3 … 0.5 A
	Max. admissible load 1)	I		0.9 … 1.1 A	1.8 … 2.2 A
Power loss (at 24 V)			W	< 8	< 14
External fuse				3.15 A time-lag

1)	External fuse protection required

Analog inputs (AI)

Number (current or voltage parameterizable)				4	8
Resolution 1)				14 bit
Voltage inputs (differential inputs)	Measurement range			–10 V … +10 V
	Input resistance	RE		200 kΩ ±10 %
	Linearity at 20 °C	U	mV	< 20
	Noise	U	mV	± 15
	Temperature drift			< 12 mV/10 K
Current inputs (reference to AGND)	Input current	IE		4 mA … 20 mA (0 … 20 mA physical)
	Input resistance	RE		100 Ω measuring resistance plus FET plus diode
	Linearity at 20 °C	I	μA	< 20
	Temperature drift			< 12 μA/10 K

1)	related to ±12 V (1.465 mV/Bit) or 20.7 mA (1.27 μA/Bit)

Digital inputs (DI)

Number		4	8
Low level	U	–3 V … 5 V
High level	U	11 V ... UB
Current consumption at high level	I	2 mA ... 15 mA
Reference potential		GND

Analog outputs (AO)

Number (current or voltage parameterizable)				2	4
Resolution 1)				16 bit
Voltage outputs	Output range	U		–10 V … +10 V (0 … 10 V via software)
	Load, min.	RLmin	Ω	1000
	Linearity and noise at 20 °C	U	μA	< 35
	Temperature drift			< 12 mV/10 K
Current outputs	Output range	I		0 … 20 mA (4 mA … 20 mA via software)
	Maximum load	R	Ω	500
	Linearity and noise at 20 °C	I	mV	< 25
	Temperature drift			< 12 μA/10 K

1)	0.334 mV/LSB LSB = Least Significant Bit

Digital outputs (DO)

Number		4	8
Low level	U	0 … 3 V
High level	U	14.5 V … UB
Current carrying capacity, max.	Imax	50 mA (short-circuit-proof)
Signal delay time	t	0.5 ms … 1.2 ms (depending on the set performance)
Reference potential		GND

Digital position transducers (encoders):

Voltage supply for encoder (optional)	+5 Venc	U		5 VDC ±5 %
	Vencoder_SSI	U		UB ‒ 3 V (max. load) ... UB (running empty)
Maximum supply current		I	mA	300
Incremental transducer with TTL output	Encoder signals			Two impulse series (A and B, electrically shifted by 90°) and a reference signal (Z) or single ended
	Signal form			RS485
	Maximum input frequency		kHz	250	250
SSI transducer	Coding 1)			Gray
	Data width 1)			18 ... 28 Bit
	Transfer frequency			80 ... 500 kBit/s
	Line receiver/driver			RS485
Endat encoder				2.2

1)	Due to the higher control quality, an SSI transducer with clock synchronization should be used

Other information

Bus systems 1)					PROFIBUS DP (max. 12 MBaud acc. to IEC 61158), Sercos III, PROFINET RT, EtherNet/IP, EtherCAT, Powerlink
Parameterization interface					Ethernet
Scan time position controller (minimum)				ms	0.5
Booting time					< 15 sec (from switch on until the position control system is active)
Supply for sensors Vencoder_ANA	Power supply		U		UB ‒ 4 V (max. load) ... UB ‒ 2.5 V (running empty)
Supply for sensors Vencoder_ANA	Maximum supply current		I	mA	300
Environmental conditions, other specifications	Type of protection according to EN 60529				IP 20
	Ambient temperature range			°C	-20 … +60
	Maximum admissible temperature change				5 °C/min
	Transport temperature range			°C	-40 … +70
	Recommended storage temperature with UV protection			°C	+5 … +40
	Relative air humidity				10 … 95 % (without condensation)
	Altitude, max.			m	2000
	UV resistance				Housing is only conditionally UV-resistant. In case of long-term exposure, the colors may change.
	Transport shock according to DIN EN 60068-2-27				15 g / 11 ms / 3 axes
	Sine test according to DIN EN 60068-2-6				10 … 500 Hz / maximum of 2 g / 10 cycles / 3 axes
	Noise test according to DIN EN 60068-2-64				20 … 500 Hz / 2.2 g RMS / 6.6 g peak / 30 min. / 3 axes
	Free fall (in original packaging, see 61131-2)			m	1
	EMC (electro-magnetic compatibility)	EN 61000-6-2 / EN 61131-2	EN 61000-4-2 ESD		4 kV CD / 8 kV AD with BWK B
			EN 61000-4-3 HF radiated		10 V/m (80 … 2700 MHz) with BWK A
			EN 61000-4-4 Burst		2 kV with BWK B
			EN 61000-4-5 Surge		0.5 kV / (sym. / unsym.) with BWK B
			EN 61000-4-6 HF conducted		10 Veff (150 kHz … 80 MHz) with BWK A
			EN 61000-4-8 Magnetic field 50/60 Hz		100 A/m with BWK A
		EN 61000-6-3 / EN 61000-6-4 / EN 61131-2	EN 55016-2-1 Interference voltage		0.15 … 30 MHz, class A, EN 55022
		EN 61000-6-3 / EN 61000-6-4 / EN 61131-2	EN 55016-2-3 Radio interference field strength		30 … 1000 MHz, class A, EN 55022
	Installation position				Vertical. For the breathing of the assembly, the ventilation slots of the top and bottom side must be at least 2 cm away from covers, walls, etc.
	Installation				Top hat rail TH 35-7.5 or TH 35-15 according to EN 60715
	Housing material				Glass-fiber reinforced polyamide plastic
	Resistance against aggressive media				Contact with conductive dusts is not admissible. Avoid contact with hydraulic fluids.
	Weight		m	kg	0.6
	Conformity				CE according to the EMC directive, CE according to the RoHS directive

1)	With the EtherCAT (profile CoE) and Powerlink bus systems, support of the second axis is only possible upon request

For applications outside these parameters, please consult us!

Overview of the controller functions

System overview (example)

Pin assignment VT-HMC-.-1X

XG20, XG21 2), encoder/DIO/AIO
Signal	Pin	Pin	Signal
Vgeber_ANA (UB)	a1	b1	AGND
Ai1+	a2	b2	Ai1–/Cin1 1)
Ai2+	a3	b3	Ai2–/Cin2 1)
Ai3+	a4	b4	Ai3–/Cin3 1)
Ai4+	a5	b5	Ai4–/Cin4 1)
Ao1	a6	b6	AGND
Ao2	a7	b7	AGND
Di1	a8	b8	Di2
Di3	a9	b9	Di4
Do1	a10	b10	Do2
R–	a11	b11	R+
CLK–/A–	a12	b12	CLK+/A+
Data‒/B‒	a13	b13	Data+/B+
+5Venc	a14	b14	GND
Vgeber_SSI (UB)	a15	b15	GND

1)	Wire current inputs (Cin) only at pin b2 … b5, leave pin a2 … a5 open. Reference potential: AGND (see also Notes in the operating instructions 30239-B)
2)	Only with axis variant 2 XG20 and XG21 can be swapped. The scope of delivery of the two axis variants includes coding pins. For further information, please refer to RE30239-B.

XF20, XF21
Ethernet connections
Signal	Pin
TD+	1
TD–	2
RD+	3
–	4
–	5
RD–	6
–	7
–	8

XD1, Power
Pin	Signal
1	GND
2	GND
3	+UB (17,5 V ... 30 V)

XF30, PROFIBUS DP (only for P variant)
Pin	Signal
1	reserved
2	reserved
3	RxD/TxD-P
4	CNTR-P
5	DGND
6	VP
7	reserved
8	RxD/TxD-N
9	reserved

Dimensions in mm

1)	Plus 15 mm for connecting/disconnecting the plug-in connector

Status LED	Display status
Module (MS)
Off	No voltage supply
Green-red, flashing	Initialization
Green, flashing	Drive ready for operation
Green	Drive active
Orange, flashing	Warning
Red, flashing	Error
Network status (NS)
Off	No voltage supply
Green	Operation
SD card (SD)
Off	No SD card available
Green, flashing	SD card not ready for operation
Green	SD card available and ready for operation
digital inputs (Di1 ... Di8) 1)
Off	Logic input “0”
Green	Logic input “1”
digital outputs (Do1 ... Do4, V∡) 2)
Off	Logic output “0”
Orange	Logic output “1”
Profibus (PB)
Off	Bus not active
Green	Bus in “Data_Exchange” status

1)	1-axis variant Di1 ... Di4
2)	1-axis variant Do1 ... Do2

Notices:

For a detailed description of the diagnosis LEDs, please refer to the functional description Rexroth HydraulicDrive HDx20.

Product documentation for VT-HMC:

Data sheet 30239 (this data sheet) Operating instructions 30239-B CE declaration of conformity (available from Bosch Rexroth upon request) Operation VT-HMC (from 18V12 software version): Functional description Rexroth HydraulicDrive from HDx20 1) Parameter description Rexroth HydraulicDrive from HDx20 RE30330-PA Description of diagnosis Rexroth HydraulicDrive from HDx20 RE3030-WA Library description Rexroth HydraulicDrive, Rexroth IndraMotion MLD (2G), libraries from HDx20 MLD application description General information on the maintenance and commissioning of hydraulic components: Data sheet 07800 / 07900

Commissioning software and documentation on the Internet: www.boschrexroth.com/HMC

Maintenance instructions:

The devices have been tested in the plant and are supplied with default settings. Only complete devices can be repaired. Repaired devices are returned with default settings. User-specific settings will not be applied. The machine end-user will have to re-transfer the corresponding user parameters.

Notes:

The supply voltage must be permanently connected; otherwise bus communication is not possible. Connectors may only be plugged or unplugged in the de-energized condition. In particularly EMC-sensitive environments, additional measures must be taken (depending on the application, e.g. shielding, filtration) 2) Wiring information Maximum possible clearance between signal and load lines. Do not lead signal lines through magnetic fields. If possible, install signal lines without intermediate terminals. Do not install signal lines in parallel to the load lines. Connect cable shields (see operating instructions) For digital inputs and outputs, the max. recommended cable length is 30 m. Only use shielded lines for sensors (incremental, absolute or analog). Max. recommended cable length: 50 m; also observe the sensor manufacturers’ information. The signals of the connector XG20/XG21 are not galvanically separated. A potential reference therefore always has to be established when connecting external devices. For additional notices, see IndraWorks online help and operating instructions 30239-B. The upper and lower ventilation slots must not be concealed by adjacent devices in order to provide for sufficient cooling. Observe the installation information in the operating instructions 30239-B.

1) The documentation is available as online help in IndraWorks.

2) To use the HMC for household or small business applications, special precautions, such as installation of a shielded housing and appropriately approved filter systems, are required to fulfill the emission requirements according to EN61000-6-3.