VALVE AMPLIFIER VT 5041-3X/V30D

Manufacturer: Bosch Rexroth

Material #: R901263599

Model : VT 5041-3X/V30D

***Disclaimer: The following summary contains information gathered from various sources such as product descriptions, technical specifications and catalogs. While efforts have been made to provide accurate details, inaccuracies may occur. It is advised to verify all information by contacting Bosch Rexroth directly.***
The Bosch Rexroth VT 5041-3X/V30D (R901263599) is an advanced control electronics card designed to manage systems of type SYDFE, featuring a version without power limitation and equipped with a swivel angle display. This model is specifically tailored for external control of SYDFE systems, allowing for analog communication and integration via a pin connector plug in form D. The card operates on a supply voltage of VDC and is presented in the convenient Eurocard format. The VT 5041-3X/V30D card boasts dual command value inputs for both pressure and swivel angle, with the option of power limitation. It utilizes pressure transducers to measure actual pressure values and position transducers at the pump to gauge swivel angle values. These measurements are processed through amplifiers, ensuring accurate comparison with command values. A minimum value generator ensures that only the relevant controller is activated according to the operating point needed. Furthermore, this card includes an inductive position transducer for valve spool positioning, enhanced by an oscillatordemodulator switch. The resulting control deviation is managed by a dedicated controller which outputs signals to a self-timing power output stage controlling the valve's proportional solenoid. In case of faults, indicated by a low-active voltage signal and flashing Err. LED, users can configure the system to de-energize the output stage and move the valve spool to its mechanical end position. Faults could be due to internal voltage supply errors, excessive system pressure, cable breaks or control errors among others. Additional features include adjustable pressure controller circuitry suitable for two hydraulic fluid volumes, differential amplifier inputs, pressure-dependent leakage compensation (with an option to disable), reverse polarity protection for voltage supply, switchable actual pressure value input (current or voltage), LED displays indicating operational status, and an optional display instrument for actual swivel angle value. Optional power limitation can be set internally or externally as well. In summary, the Bosch Rexroth VT 5041-3X/V30D offers comprehensive control capabilities for SYDFE systems with robust fault detection mechanisms while providing flexibility through its optional features tailored to specific application needs.

$2,691.00 USD

More are expected on October 14, 2024

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Status: This product is temporarily out of stock.

Qty: Delivered as early as October 14, 2024 when ordered in

VALVE AMPLIFIER VT 5041-3X/V30D

For the control of systems of type SYDFE1.

Version without power limitation with swivel angle display - Modified function / customer-specific

Unpacked Weight: 0.225201 kg

Implementation of the electronic functions of the SYDFE1 control; pressure and swivel angle control; optional power limitation Pressure controller circuitry can be adjusted and switched to two existing hydraulic fluid volumes (actuators plus lines) Differential amplifier inputs Controller for valve spool position Minimum value generator for pressure and swivel angle controller Self-timing output stage Pressure-dependent leakage compensation (can be switched off) Reverse polarity protection for voltage supply Switchable actual pressure value input (current, voltage, range) 6 LED displays on the front plate for the operating state Display instrument on the front plate for actual swivel angle value (optional) Power limitation with internal or external command value presetting (optional)

The analog control electronics VT5041-3X/... is designed as insertion card in euro format. It is provided with a command value input each for pressure and swivel angle [1] as a standard (optional power limitation). The actual pressure value is measured with a pressure transducer. The position transducer at the pump measures the actual swivel angle value. The measured actual values are processed in amplifier [2] and [3] and compared with the provided command values. The minimum value generator [4] controls that only controller [6] or [10] which is allocated to the requested operating point is automatically activated. The output signal of the minimum value generator [4] becomes the command value for the valve control loop. The optionally available power limitation is automatically activated by the provision of a suitable command value. The power command value can be provided internally or externally. If necessary, it limits the swivel angle command value by means of a minimum value generator [5]. The resulting swivel angle command value can be measured at socket 7.

The actual valve value (position of the valve spool) is measured with an inductive position transducer. An oscillator/demodulator switch [7] enhances the signal. The control deviation is generated and processed in the controller for the valve spool position [8]. The output signal of the valve controller [8] forms the command value for the self-timing power output stage [9] which controls the proportional solenoid of the valve.

The control electronics is equipped with a fault message output where a voltage of 0 V is applied in an error case (= low-active). At the same time, the "Err." LED flashes. Depending on the jumper J1 configuration, the valve output stage can be de-energized in case of an error message.

Causes for fault messages:

Error in the internal voltage supply The actual pressure value is greater than the admissible system pressure (socket 2: pact > 11.5 V) No enable signal at port 26c Cable break or range of the swivel angle return exceeded Cable break or range of the valve spool return exceeded Cable break "pressure transducer" (for adjustments 4...20 mA, 0.5...5 V and 1...10 V) Control error (control difference x controller amplification) is greater than 4 V (40 %) for more than 1 second

In an error case, the electronics can be configured so that the output stage is de-energized and the valve spool is pressed to its mechanical end position. This causes the pump to swivel back. The error can only be acknowledged by resetting the enable signal.

[ ] = assignment see block diagram

Communication: analog
External control electronics for SYDFE1 - system
Component series 3X
For the control of the axial piston variable displacement pump A10VSO... with SYDFE1 control via valve type VT-DFP...2X

Data Sheet	Download Data Sheet
Manual	Download Manual
Manual	Download Manual
Manual	Download Manual

Electrical connection description	32-pin connector plug, form D
Productgroup ID	9,10,11,12,13,14
Supply voltage	24 VDC
Design	Printed circuit board
Weight	0.225201

01		02		03		04
VT 5041	–	3X	/		–	0

01	External control electronics for the SYDFE1 control of the A10VSO axial piston variable displacement pump	VT 5041
02	Component series 30 ... 39 (30 ... 39: unchanged technical data and pin assignment)	3X
Additional functions
03	Without power limitation / without display instrument	1
	Without power limitation / with display instrument	2
	With power limitation / with display instrument	3
04	For IW9 swivel angle sensor (standard)	0

Operating voltage				UB		24 V DC +40 –10%; (21,6 … 33,6 V)
	Upper limit value			UB(t)max	V	35
	Lower limit value			UB(t)min	V	21
Current consumption				Inom	A	0.6
Current consumption				Imax	A	1.25
Analog command value inputs	Pressure		pCOMMAND	Ue		0 … 10 V; Re > 50 kΩ
	Swivel angle		SWCOMMAND	Ue		Standard ±10 V ; regenerative: 0 … 10 V; Re > 50 kΩ
	Power		(p · SW)max	Ue		0 … 10 V; Re > 50 kΩ
	Power		SWACT master	Ue		±10 V, Re > 50 kΩ
Analog actual value inputs	Pressure		pACT	Ue		0 ... 5 V, 0 ... 10 V; Re > 50 kΩ
Analog actual value inputs	Pressure		pACT	Ie		0.5 ... 5 V, 1 ... 10 V; Re > 50 kΩ; 0 ... 20 mA, 4 ... 20 mA; RB = 100 Ω
Enable input	SPS			Ue		> 12 V
Analog outputs	Output stage	Solenoid current		Imax		2.5 A; R20 = 2 Ω
	Oscillator	Frequency		f	kHz	5.4
		Amplitude for IW9 1)	Actual swivel angle value	uSS	V	1
		Amplitude for DM2 2)	Actual valve value	uSS	V	3.6
	Signal voltage outputs	Actual pressure value		U		0 … 10 V
	Signal voltage outputs	Actual swivel angle value		U		–10 V … +10 V ≙ –100 % ... +100 %
Auxiliary voltages for external use				U		±(15 V +2 % –6 %); Imax = 10 mA
Measuring sockets, function and number	Pressure command value	1	pCOMMAND	U		0 … 10 V ≙ 0 … +100 %; Ri = 2 kΩ
	Actual pressure value	2	pACT	U		0 … 10 V ≙ 0 … +100 %; Ri = 2 kΩ
	Swivel angle command value	3	SWCOMMAND	U		±10 V ≙ ±100 %; Ri = 2 kΩ
	Actual swivel angle value	4	SWACT	U		±10 V ≙ ±100 %; Ri = 2 kΩ
	Valve command value	5	x_vsoll	U		±10 V ≙ ±100 %; Ri = 2 kΩ
	Actual valve value	6	x_vist	U		±10 V ≙ ±100 %; Ri = 2 kΩ
	Active swivel angle command value	7		U		±10 V ≙ ±100 %; Ri = 2 kΩ
	Power limit	8	Pmax	U		0 … 10 V ≙ 0 … +100 %; Ri = 2 kΩ
Message outputs	Swivel angle control enabled			U		UB – 3V (Imax = 20 mA)
Message outputs	Power limitation active			U		UB – 3V (Imax = 20 mA)
Fault messages	Low-active			U		UB – 3 V (Imax = 20 mA)
Fault messages	High-active			U		UB – 3 V (Imax = 20 mA)
Type of transducer	Swivel angle	IW9	inductive position transducer			Throttle circuit; ±4 mm; 3-conductor connection
Type of transducer	Valve	DM2	inductive position transducer			Trafo circuit; ±0.6 mm; 4-conductor port
Type of connection	Compatibility					32-pole Male multipoint connector; DIN 41612; design D
Type of connection	Card dimensions					Euro-card 100 x 160 mm; DIN 41494
Front plate dimensions	Height					3 HE (128,4 mm)
	Width	Conductor path side				1 TE
		Component side		VT 5041-3X/1-0		5 TE
		Component side		VT 5041-3X/2-0 and VT 5041-3X/3-0		7 TE
Operating temperature range				ϑ	°C	0 … +50
Storage temperature range				ϑ	°C	-20 … +70
Mass	Electronic card	without display		m	kg	0.19
Mass	Electronic card	with display		m	kg	0.21

1)	Port 12a/14a
2)	Port 8a

For applications outside these parameters, please consult us!

Pin assignment

Leakage compensation	Jumper
Leakage compensation	J6	J7
Off	OFF	OFF
4 %	OFF	ON
6 %	ON	OFF
10 %	ON	ON

Valve command value monitoring	Jumper
Valve command value monitoring	J9
On	ON
Off *	OFF

Regenerative operation	Jumper
Regenerative operation	J3	J5
On	ON	OFF
Off	OFF	ON

Function pin 18a **	Jumper
Function pin 18a **	J4
Pressure control On/Off	OFF
Master/slave On/Off	ON
** Only for versions without power limitation (VT 5041-3X/1-0 and VT 5041-3X/2-0)

Selection for analog input at pin 18c	Jumper
	J2
	Bridge
Actual master swivel angle value	1-2
external power limitation	2-3

Pressure controller p amplification	Switch S3		Jumper
Pressure controller p amplification	.7	.8	J11
8,0	OFF	OFF	OFF
4,8	OFF	ON	OFF
4,0	OFF	OFF	ON
3,0	OFF	ON	ON
2,4	ON	OFF	ON
2,0	ON	ON	ON

Volume adjustment of pressure controller
Input switch TD = OFF	Switch S3
Input switch TD = OFF	.1	.2	.3
≤ 5,0 l	OFF	OFF	OFF
7,5 l	OFF	ON	OFF
10,0 l	ON	ON	OFF
15,0 l	ON	OFF	ON
20,0 l	OFF	ON	ON
25,0 l	ON	ON	ON

Input switch TD = ON	Switch S3
Input switch TD = ON	.4	.5	.6
12,5 l	OFF	OFF	OFF
30,0 l	OFF	ON	OFF
45 l	ON	ON	OFF
60 l	ON	OFF	ON
75 l	OFF	ON	ON
90 l	ON	ON	ON

Actual pressure value amplification	Jumper
Actual pressure value amplification	J10
1-fold	OFF
2-fold	ON

Explanations:
ON	Bridge closed
OFF	Bridge open
	Factory setting

For the meaning of the measuring sockets, display and adjustment elements (potentiometer) on the front plate, see front plate.

Valve switch-off in case of error	Jumper
Valve switch-off in case of error	J1
Active	OFF *
Inactive	ON
* compatible with VT 5041-2X

1)	LED displays on the front plate (meaning see front plate)
2)	For further information with regard to the connection, see operating instructions 30011-B

Function of the jumpers and switches on the electronic card see Electronic card.

For the meaning of the measuring sockets, display and adjustment elements (potentiometer) at the front plate, see front plate.

VT 5041-3X/1-0

VT 5041-3X/2-0

VT 5041-3X/3-0

Diagnosis LEDs
For a description, see block diagram and the operating instructions 30011-B

Signal adjustment of actual pressure value		Switch S2
Signal adjustment of actual pressure value		.1	.2	.3	.4	.5	.6	.7	.8
V	0...10 V	OFF	OFF	OFF	OFF	OFF	OFF	ON	ON
E	1...10 V	OFF	OFF	OFF	OFF	ON	OFF	OFF	ON
D	0...5 V	OFF	OFF	ON	ON	OFF	OFF	ON	ON
F	0,5...5 V	OFF	OFF	ON	ON	ON	OFF	OFF	ON
B	0...20 mA	ON	ON	OFF	OFF	OFF	OFF	ON	ON
C	4...20 mA	ON	ON	OFF	OFF	ON	ON	OFF	OFF

Dimensions in mm

Configurator / CAD

Spare parts & repair

VALVE AMPLIFIER VT 5041-3X/V30D

Manufacturer: Bosch Rexroth

Material #: R901263599

Model : VT 5041-3X/V30D

More are expected on October 14, 2024

Pin assignment

VT 5041-3X/1-0

VT 5041-3X/2-0

VT 5041-3X/3-0

Card holder

VT 3002-2X

Card holder

VT 3002-2X

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