END BLOCK FIXED B. CKK-12-90 BG

Manufacturer: Bosch Rexroth

Material #: R037230005

Model : END BLOCK FIXED B. CKK-12-90 BG

***Disclaimer: The following summary contains information gathered from various sources such as product descriptions, technical specifications and catalogs. While efforts have been made to provide accurate details, inaccuracies may occur. It is advised to verify all information by contacting Bosch Rexroth directly.***
The Bosch Rexroth END BLOCK FIXED B. CKK-12-90 (R037230005) is a high-precision compact module that integrates a ball rail system with a ball screw drive for dynamic and efficient linear motion. This compact unit is designed with a flat construction, optimizing the width to height ratio, which makes it ideal for applications where space is limited but high power density is required. The END BLOCK FIXED B. CKK-12-90 features a variety of structural components, including a zero-backlash single nut on the ball screw drive, cross ties, and an integrated carriage with runner blocks. A cover plate and reinforced PU belt cover strip protect the internal mechanisms, ensuring durability and longevity of the system. For motor attachment, this module provides options for both flanged type coupling and timing belt side drive, offering flexibility in integration with different motor types. The carriage also includes connection plates for additional attachments such as magnetic sensors and mounting ducts. An important aspect of this product is its lubrication versatility. It comes in different lubrication versions—LSS and LPG for manual grease lubrication, LCF for fluid grease central lubrication systems, and LCO for oil central lubrication systems—catering to various maintenance preferences. The END BLOCK FIXED B. CKK-12-90 boasts properties like high-speed capabilities over lengths up to 8,500 mm while maintaining precision. It has elastomer buffers that cushion the impact between carriage and screw supports. The screw supports are maintenance-free and shielded by the coverings to prevent sagging. However, it's crucial to note that the screw support is intended solely for horizontal operation. Additionally, this module features enhanced protection against contaminants through its resist cover design which includes FKM sealing profiles suitable for harsh environments such as those with aluminum chips or welding applications. Overall, the Bosch Rexroth END BLOCK FIXED B. CKK-12-90 offers a robust solution for linear motion requirements in compact spaces without compromising on speed or precision.

$280.87 USD

Availability: 211 In Stock

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Qty: Delivered as early as June 27, 2024 when ordered in

Screw support for the realization of high speeds on long assembly lengths for CKK-200

Compact Modules with Ball Rail Systems and ball screw drive are characterized by their high power density due to their compact dimensions. Externally, the Compact Modules can be recognized by their relatively flat construction. The width to height ratio of all types is around 2:1.

Structure and attachments

1)	Motor attachment – flanged type and coupling
2)	Motor attachment – timing belt side drive

Structural design

1 Ball screw drive with zero-backlash single nut

2 Cross tie, drive side

3 Carriage with integrated runner blocks

4 Cover plate

5 Cover strip made of reinforced PU belt

6 Cross tie

7 Frame

Attachments parts:

8 Connection plate

9 Magnetic sensor

10 Mounting duct

11 Socket/plug

12 Flange and coupling

13 Timing belt side drive

14 Motor

Screw support for Compact Module CKK-200

Design:

Guidance of the screw supports in the frame.

Properties:

High speed over longer lengths of up to 5,500 mm. Elastomer buffer provides cushioning between carriage and screw supports. Screw supports are maintenance-free. Screw supports are protected by the cover sheet and cover strips. The screw supports prevent the cover sheet from sagging in all directions.

Attention: Screw support is designed for horizontal operation only.

Lubrication versions

Lube version LSS, LPG

Grease lubrication with manual grease gun via frame, carriage or via connection plate

1)	Connection plates

Lube version LCF, LCO

3 lube fittings Prepared for connection to one-point lubrication systems

Notes:

LSS:

Initial lubrication by Bosch Rexroth Re-lubrication with a grease gun

LPG:

Rexroth Ball Rail System and Rexroth Ball Screw Assembly only with corrosion prevention , re-lubrication with manual grease gun , basic lubrication required

LCF:

Prepared for connection to central lubrication systems for fluid grease (NLGI grade 00 to DIN 51818) Fluid grease lubrication only with single-line lubrication systems via piston distributor Basic lubrication required

LCO:

Prepared for connection to central lubrication systems for oil Oil lubrication only with single-line lubrication systems via piston distributor Runner block and ball screw nut with integrated non-return valves Basic lubrication required

“Resist” cover

1) Cover plate

2) Connection plate

3) Sealing profile from FKM

4) Bracket for holding profile

5) Mounting bracket for cover plate

6) Guideway for sealing profile

7) Toothed sealing profile

8) Ports for one-point lubrication

Design:

Sizes: CKK -110, -145, -200 For versions with connection plate

Characteristics:

Increased protection through toothed sealing profile Perfect integration of the sealing profile is provided by the integrated guideway on the carriage Sealing profile made of flexible FKM material LABS free (substances impairing the wetting properties) Sealing profile interchangeable Short-term temperature resistance of the sealing profile up to 300°C Suitable for dry chip loading with aluminum chips and handling of components during welding application Selectable for all lubrication types

Maximum values for each size

Size		CKK-070	CKK-090	CKK-110	CKK-145	CKK-200
C	N	3830	7505	32035	76025	121185
Cbs	N	2370	4100	13320	16920	34200
Cfb	N	1600	6900	13400	17000	26000
Mt	Nm	77	203	1057	3345	7877
ML 1)	Nm	111	244	1361	3801	10604
Mx max	Nm	77	203	396	1267	2750
My max 1)	Nm	111	244	510	1440	3701
Mz max 1)	Nm	60	132	240	683	1744
Fy max	N	2070	4050	5650	13660	19925
Fz1 max	N	3830	7505	12000	28800	42300
Fz2 max	N	3830	7505	12000	28800	42300
Lmax	mm	650	750	1500	1800	2200 2)
amax	m/s²	50
vmax	m/s	0.25	1.13	1.22	2.53	1.58

1)	The maximum values deviate for carriages with a variable centerline-to-centerline distance.
2)	with screw support (SPU) Lmax = 5500 mm
	Maximum values depends on the selected configuration.

Legend

Symbol	Description	Unit
C	Dynamic load capacity, linear guide	N
Cbs	Dynamic load capacity, ball screw drive	N
Cfb	Dynamic load capacity, fixed bearing	N
Mt	Dynamic torsional moment load capacity	Nm
ML	Dynamic longitudinal moment load capacity	Nm
Mx max	Maximum admissible torsional moment around the x-axis	Nm
My max	Maximum admissible torsional moment around the y-axis	Nm
Mz max	Maximum admissible torsional moment around the z-axis	Nm
Fy max	Maximum dynamic load in y-direction	N
Fz1 max	Maximum dynamic load in z-direction	N
Fz2 max	Maximum dynamic load in z-direction	N
Lmax	Maximum length	mm
amax	Maximum acceleration travel	m/s2
vmax	Maximum permissible speed	m/s

Dimensions

Size		CKK-070	CKK-090	CKK-110	CKK-145	CKK-200
A	mm	70	90	110	145	200
H	mm	32	40	50	65	100
H1	mm	44.5	56	66	85	127

Magnetic sensor with free cable end

1 Socket and plug

2 Sensor

3 Mounting duct

Alternatively, the sensor can also be attached by switch mounting plate and cable holder.

See the magnetic sensor with plug.

1)	Set screw for retention
2)	Active surface

1)	Set screw for retention
2)	Active surface

Additional component/actuation

A mounting duct is needed to fasten the sensors and cable guides. This is suspended at the side in a slot at the Compact Module and secured with set screws (4).

The set screws are included.

The sensors are pushed into the upper T-slot (CKK/CKR-090,-110 and CKK-145) or into the lower T-slot (CKR-145, CKK/CKR-200) of the mounting duct and secured with set screws.

Switch activation is done by magnets in the carriage.

Socket - plug

Notes:

Socket and plug are not wired.

This allows optimal assignment of switching positions during start-up.

One plug is included.

The plug can be installed in three directions.

For further information, see the "Socket - plug” view.

CKK/CKR-200

Magnetic sensor with plug

1 Sensor

2 Switch mounting plate including set screws (loose) and square nut 2a

3 Cable holder including set screw (loose)

Attachment/actuation

A switch mounting plate (2) is required to attach the sensors. This is suspended in the upper slot on the Compact Module and secured with set screws (4).

The sensors are pushed into the respective slot on the switch mounting plate and secured with one set screw.

The square nut with set screw (2a) serves as a positive stop for the sensor (switching position when changing sensors). Parts are included with the sensor mounting kit.

Switch activation is done by magnets in the carriage.

Overview

Inductive sensors and mechanical switches at CKK/CKR-200

1 Socket and plug

2 Mechanical switch (with additional components)

3 Proximity sensor (with additional components)

4 Switching cam (attachment only at the connection plate)

5 Cable duct

Alternatively, the connection line of the switches can also be attached by cable holder.

Additional component/actuation

The switches are suspended in the upper slot on the Compact Module and secured with set screws (4).

The actuation is done using switching cams (4). This is attached with the screws to the connection plate. Fastening screws are included.

Cable duct

The additional component is done in the lateral slots of the frame. Fastening screws widen the profile and give the cable duct a secure hold.

The cable duct will accommodate up to two cables for mechanical switches and three cables for proximity switches.

Fastening screws are included.

Combination examples

1)	End of range (‒)
2)	Reference
3)	End of range (+)
4)	Sensors with plug
5)	Sensors with free cable end
6)	Plug
7)	Sensor extensions
8)	Performance specification: suitable for flexing installation, torsion-resistant, weld spark-resistant
9)	Plug
10)	Adapter
1)	End of range (‒)
2)	Reference
3)	End of range (+)
4)	Screw plug
5)	Sensors with plug
6)	Sensors with free cable end
7)	Sensors with plug
8)	Plug
9)	Passive distributor
10)	Holding plate
11)	Passive distributor
12)	Extensions for passive distributors
13)	Performance specification: suitable for flexing installation, torsion-resistant, weld spark-resistant
14)	Higher-level control system

1)	End of range (‒)
2)	Reference
3)	End of range (+)
4)	Screw plug
5)	Sensors with plug
6)	Sensors with free cable end
7)	Sensors with plug
8)	Plug
9)	Passive distributor
10)	Holding plate
11)	Passive distributor
12)	Extensions for passive distributors
13)	Performance specification: suitable for flexing installation, torsion-resistant, weld spark-resistant
14)	Higher-level control system