ASSEMBLY KIT
Manufacturer: Bosch Rexroth
Material #: 3842549512
Model : ASSEMBLY KIT LG 2/H LIFTGATE 2
***Disclaimer: The following summary contains information gathered from various sources such as product descriptions, technical specifications and catalogs. While efforts have been made to provide accurate details, inaccuracies may occur. It is advised to verify all information by contacting Bosch Rexroth directly.***
The Bosch Rexroth ASSEMBLY KIT LG 2/H LIFTGATE (3842549512) is a versatile and essential component for creating accessible passages in conveyor systems. This assembly kit is designed to be compatible with BS, BS C, and BS R belt sections, as well as combinations of section ST CH ST RH, drive AS C AS R and return unit UM C UM R. It can accommodate a range of widths from b mm to b mm and is suitable for passage widths A mm. The LG H mounting kit features a mechanical unlocking mechanism that can be optionally upgraded to pneumatic unlocking with the additional PNkit.
This liftgate kit allows for manual tilting of the belt section between 0 and 90 degrees, enabling easy access through conveyor lines. The lifting process is aided by a gas pressure spring which significantly reduces the effort required to operate the gate. For safety purposes, it includes a switch that ensures the system is in an off position when the liftgate is open or being operated.
The assembly kit can also serve as a transverse section within the conveyor layout, enhancing its functionality and integration within various system designs. When ordering this product, it's important to note that it comes unassembled and has specific mandatory accessories for installation. These include one BS belt section or conveyor unit, one section support SZ, two strut profiles x, two brackets x, and one foundation bracket.
Recommended accessories for this product include the PN kit for pneumatic unlocking at the top end position. The LG H liftgate assembly kit enhances operational flexibility in conveyor systems by providing an efficient solution for creating accessible workspaces while maintaining safety standards.
$3,978.76 USD
More are expected on July 22, 2024
Status: This product is temporarily out of stock.
Qty: Delivered as early as July 22, 2024 when ordered in
LG 2/H 2 mounting kit
Unpacked Weight: 29.420 kg
Safety switch in off position Can be used as transverse section
The LG 2/H lift gate makes it possible to access or pass through the inner spaces of a belt section (BS). Manually tilting the belt section can open it from 0° to 85° or close it from 85° to 0°. The effort required to do this is reduced with the aid of a gas pressure spring.
Selection of the LG 2/H mounting kit appropriate to the belt section type
LG 2/H Mounting Kit
Overall width of the different lift gate assembly variants
The overall width results from the belt section width (b), the motor width (M) and other interfering contours (e.g. locking bolts for unlocking, etc.).
The requirements for other interfering contours are specified in the dimension drawings on the left.
In addition, the workpiece pallet width needs to be taken into account.
Overall width/interfering contours
|
|
Belt section |
M (mm) |
|
B |
BS 2 |
154,0 |
|
BS 2/C-100 |
158,5 |
|
|
BS 2/R-300 |
158,5 |
|
|
ST 2/C-H |
158,5 |
|
|
ST 2/R-H |
158,5 |
|
|
C |
BS 2 |
154,0 |
|
BS 2/C-100 |
158,5 |
|
|
BS 2/R-300 |
158,5 |
|
|
ST 2/C-H |
158,5 |
|
|
ST 2/R-H |
158,5 |
Interfering contours A
If both plates are mounted outside of the belt section, the minimum width of the workpiece pallet is bWT = 240 mm.
Interfering contours B
If both plates are mounted in the center of the belt section, the minimum width of the
workpiece pallet is bWT = 320 mm.
If you mount your own locking bolt or mount the PN locking mechanism, bWT = 320 mm.
Interfering contours C
If one plate is mounted outside or inside the belt section, the minimum width of the workpiece pallet is bWT = 240 mm.
Determine the LG 2/H mounting kit reference number using the tables and the description. The reference number is also the mounting kit number. This means, for example, that reference number 2 is the same as mounting kit 2.
Minimum length of the leg connection:
|
Minimum length B/C |
Connection |
|
1451) |
BS 2-Umlenkung |
|
1751) |
UM 2/C-60, UM 2/R-60 |
|
245 |
BS 2-Antrieb |
|
285 |
AS 2/C-100, AS 2/C-250, AS 2/R-300, AS 2/R-700, UM 2/C-170, UM 2/R-170 |
|
395 |
AS 2/C-400, AS 2/C-700, AS 2/R-1200, AS 2/R-220 |
| 1) | Optimum leg connection for ideal support: 220 mm |
Lift gate interfering contours
The following applies to BS 2: When MA = M and b = 160 mm, the max. permissible section load is only 30 kg
Belt section l = A + 500
Select the length (l) of the belt section (BS).
l = A + 500 mm, according to the surrounding system:
BS 2
BS 2/C-100
BS 2/R-300 plastic chain and steel chain
Conveyor unit: ST 2/R-H, AS 2/R-300, UM 2/R-60
Conveyor unit: ST 2/C-H, AS 2/C-100, UM 2/C-60
To set up a lift gate, you need:
one SZ 2 leg set with AO = profile height of one BS 2 as well as one SZ 2 leg set with parameters, see table AO = 60 mm and leg set width bSZ|
BS 2/... |
Section support SZ 21) |
Material number |
|
|
A |
b ≥ 160 MA = M |
bSZ3) = b4) + 120 AO2) = 60 mm |
3842996320 |
|
B |
b ≥ 320 MA = L; R |
bSZ3) = b4) – 120 AO2) = 60 mm |
3842996320 |
|
C |
b = 240 MA = L; R |
b3) = b4) AO2) = 60 mm |
3842996320 |
| 1) | See also support SZ 2 |
| 2) | AO = installation location |
| 3) | bsz = width b for support |
| 4) | b = width of belt section |
For A: If both plates are mounted outside of the belt section
For B: If both plates are mounted in the middle of the belt section
For C: If one plate is mounted outside or inside the belt section
Strut profile 45x60
Strut profile 45x60
CAD data
Foundation bracket
Foundation bracket
Foundation bracket for securing frames to the floor The drilled hole for the floor dowel can be made without removing the foundation bracketCAD data
Bracket 45/45
Bracket 45/45
Brackets with centering lugs for rapid, precise assembly with protection against turning Centering lugs can be easily broken off for assembly on plates or at right angles to the slot Version designLINE with special silver paint (RAL 9006) for an especially high-quality design Sliding block offset for off-center positioning of the 45/45 bracket Cover cap to protect from dirt, available in signal gray (RAL 7004) and black ESD (RAL 9005)CAD data
Belt Section BS 2
Belt Section BS 2
The belt section is a ready-to-use conveyor section with built-in drive for the transportation of workpiece pallets in the longitudinal direction or for the transverse conveying of the workpiece pallet between parallel conveyor sections in conjunction with two HQ 2 lift transverse units.Assembly instructions
CAD data
Belt Section BS 2/C-100
Belt Section BS 2/C-100
Functional operation conveyor complete with drive Longitudinal conveying of the workpiece pallet on conveyor sections of up to 6000 mmAssembly instructions
CAD data
UM 2/C-60 Return Unit
UM 2/C-60 Return Unit
Conveyor medium: flat top chain (suitable for use in an EPA) For use in conjunction with all AS 2/C-... drive modulesCAD data
Drive Module AS 2/C-100
Drive Module AS 2/C-100
Drive for conveyor unit self-assembly Conveyor medium: Flat top chain (where KA = A suitable for use in an EPA)CAD data
ST 2/C-H Section
ST 2/C-H Section
Drive for conveyor unit self-assembly For use in conjunction with AS 2/C-… drive modules and UM 2/C-… return unitsCAD data
BS 2/R-300 Belt Section
BS 2/R-300 Belt Section
Ready-for-operation conveyor section Conveyor medium: accumulation roller chain (suitable for use in an EPA) Chain tensioner for reversible operation contained in drive headAssembly instructions
CAD data
Drive Module AS 2/R-300
Drive Module AS 2/R-300
For conveyor unit self-assembly For use in conjunction with UM 2/… return units and ST 2/… sectionsCAD data
UM 2/R-60 Return Unit
UM 2/R-60 Return Unit
For conveyor unit self-assembly Conveyor medium: accumulation roller chain (suitable for use in an EPA)CAD data
ST 2/R-H Section
ST 2/R-H Section
For conveyor unit self-assembly For use in conjunction with AS 2/R-… drive modules and UM 2/R-… return unitsCAD data
Leg set SZ 2
Leg set SZ 2
Leg set for single-track conveyor sections on one conveying level. Standard versionAssembly instructions
CAD data
Floor dowel
Floor dowel
Can be used on all Ball Guide Rails SNS.CAD data
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