4WRPDH6C3B04L-2X/M/24ED6S

Manufacturer: Bosch Rexroth

Material #: R901496403

Model : 4WRPDH6C3B04L-2X/M/24ED6S

***Disclaimer: The following summary contains information gathered from various sources such as product descriptions, technical specifications and catalogs. While efforts have been made to provide accurate details, inaccuracies may occur. It is advised to verify all information by contacting Bosch Rexroth directly.***
The Bosch Rexroth 4WRPDH6C3B04L-2X/M/24ED6S (R901496403) is a state-of-the-art direct operated directional control valve equipped with an integrated digital axis controller (IAC Multi Ethernet) designed for precision hydraulic control. This valve boasts a robust construction and includes analog and digital sensor interfaces (XM, XH), as well as Ethernet interfaces (XE), enabling versatile connectivity options for various control systems. The IAC Multi Ethernet valve facilitates multiple functionalities such as position, pressure/force, closed-loop speed control, and substitutional closed-loop control for both position-pressure/force and flow-pressure/force. It supports a range of operating modes including valve direct control, drive-controlled position control, positioning block operation, with command values settable via the Ethernet or analog/digital interfaces. Comprehensive monitoring capabilities are embedded within the valve's electronics, ensuring error detection for issues like undervoltage, communication errors, cable breaks, short circuits, microcontroller watchdog monitoring, and temperature checks of the integrated electronics. For project planning and parameterization tasks, Bosch Rexroth provides the IndraWorks DS engineering tool which facilitates commissioning and diagnosis processes. This tool is compatible with various Windows operating systems ensuring easy management of data on a PC. Safety is paramount with this component; it includes an internal safety function that complies with EN standards allowing channel shutoff in one direction to meet application-specific fail-safe positions. The safety function can reach up to category PL e according to EN ISO 13849-1. With scalable and configurable analog sensor inputs along with an input for linear position measurement systems such as SSI, Vpp or EnDat 2.2., this valve ensures high precision in hydraulic control tasks. It operates at a maximum pressure of 315 bar and can handle a maximum flow rate of up to 40 l/min. The size 6 component series X designates its form factor within Bosch Rexroth's product lineup.

$10,605.00 USD

More are expected on September 23, 2024

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Status: This product is temporarily out of stock.

Qty: Delivered as early as September 23, 2024 when ordered in

This product is eligible for factory repair.

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- Integrated digital axis control functionality (IAC-Multi-Ethernet)
- Bus connection/service interface (Sercos, EtherCAT, EtherNet/IP, PROFINET RT, POWERLINK, VARAN) Scalable
- 2 configurable analog sensor inputs
- 1 input for linear position measurement system (SSI, 1Vpp or EnDat 2.2) Safe
- Internal safety function (can be used up to category 4/PL e according to EN13849-1
- CE conformity according to EMC Directive 2014/30/EU Precise
- Best-in-class hydraulic controller
- High response sensitivity and little hysteresis

Set-up

The directional control valve with IAC Multi Ethernet electronics mainly consists of:

Direct operated directional control valve (1) with control spool and sleeve in servo quality Integrated digital axis controller (2) with: analog/digital interface (XH2) Ethernet interfaces (X7E1, X7E2) analog sensor interfaces (X2M1, X2M2) digital sensor interface (X8M)

Directional control valve with integrated axis controller, analog interfaces (X2M1, X2M2), digital interfaces (XH2, X8M) and Ethernet interfaces (X7E1, X7E2)

Functional description

The IAC Multi Ethernet valve (Integrated Axis Controller based on directional control valves) is a digital directional control valve with integrated axis controller and the following functionalities:

Position control Pressure/force control Closed-loop speed control Substitutional closed-loop control (position - pressure/force) Substitutional control (flow - pressure/force) pQ function (flow-controlled)

This enables, amongst others, the following operating modes:

Valve direct control Drive-controlled position control Drive-controlled positioning Positioning block operation The command values are preset via the Ethernet interface (X7E1 or X7E2) or, alternatively, via the analog/digital interface (XH2) The feedback information of the actual value signals to the superior control system is provided optionally either via the Ethernet interface (X7E1 or X7E2) or the analog/digital interface (XH2) The controller parameters are set via the Ethernet interface (X7E1 or X7E2)

Monitoring

The digital control electronics enable comprehensive monitoring functions/error detection including:

Undervoltage Communication error Cable break for analog sensor inputs and digital position measurement system Short-circuit monitoring for analog/digital outputs Monitoring of the microcontroller (watchdog) Temperature of the integrated electronics

IndraWorks DS PC program

To implement the project planning task and to parameterize the IAC Multi Ethernet valves, the user may use the IndraWorks DS engineering tool (see accessories):

Project planning Parameterization Commissioning Diagnosis Comfortable management of all data on a PC PC operating systems: Windows XP (SP3), Windows 7

Safety function

The integrated control electronics of the valve enables the additional shut-off of a channel according to EN 13849-1 in the direction P to A (depending on the application, the fail-safe position must be adhered to).

For this purpose, a suitable control system must be provided to perform the plausibility check between the direction-dependent valve signals "enable input" and "enable acknowledgement" (signal fed back by the valve).

It is not possible to switch off direction P to B in a safety-relevant manner according to EN 13849-1 (depending on valve type).

01	02	03	04	05	06	07	08	09		10		11		12	13	14	15	16
4	WRP	D	H			B			‒	2X	/		/	24		D6		*

01	4 main ports				4
02	High-response directional valves				WRP
03	With integrated digital axis controller				D
04	Control spool/sleeve				H
05	Size 6				6
	Size 10				10
06	Symbols; for the possible version, see "Symbols/Circuit diagrams"
07	Installation side of the inductive position transducer				B
Rated flow at 70 bar valve pressure differential (35 bar/control edge)
08		Flow characteristic
		„L"	"P" (inflection 40 %)	"P" (inflection 60 %)
	Size 6
	2 l/min	✔	‒	‒	02
	4 l/min	✔	✔	‒	04
	12 l/min	✔	‒	‒	12
	15 l/min	‒	‒	✔	15
	24 l/min	✔	‒	‒	24
	25 l/min	‒	‒	✔	25
	40 l/min	✔	✔	‒	40
	Size 10
	50 l/min	✔	✔	‒	50
	100 l/min	✔	✔	‒	100
Flow characteristic
09	Linear				L
	Inflected characteristic curve (inflection 60 % for NG6 with rated flows "15" and "25", otherwise inflection 40 %)				P
10	Component series 20 ... 29 (20 ... 29: unchanged installation and connection dimensions) - Size 6				2X
Seal material
11	NBR seals				M
	FKM seals				V
	Observe compatibility of seals with hydraulic fluid used. (Other seals upon request)
12	Supply voltage 24 V				24
Ethernet interface
13	EtherNet/IP				E
	PROFINET RT				N
	Sercos				S
	EtherCAT (Profil CANopen)				T
	POWERLINK (CANopen profile)				W
	VARAN				V
Electrical interface
14	± 10 VDC or 4 ... 20 mA				D6
Sensor interfaces
15	0 ... 10 V / 4 ... 20 mA / EnDat 2.2				S
	0 ... 10 V / 4 ... 20 mA / SSI				T
	0 ... 10 V / 4 ... 20 mA / 1Vpp				U
16	Further details in the plain text				*

For applications outside these parameters, please consult us!

general

Type		4WRPDH
Size		6	10
Installation position		Any
Earth	kg	3.2	7.2
Storage temperature range	°C	+5 … +40
Ambient temperature range	°C	-20 … +60
Sine test according to DIN EN 60068-2-6		10 ... 2000 Hz / maximum 10 g / 10 cycles / 3 axes
Noise test according to DIN EN 60068-2-64		20 ... 2000 Hz / 10 gRMS / 30 g peak / 30 min / 3 axes
Transport shock according to DIN EN 60068-2-27		15 g / 11 ms / 3 axes
Maximum relative humidity 1)	%	95
Maximum surface temperature	°C	150
MTTFD values according to EN ISO 13849	Years	150

1)	No condensation

hydraulic

Type			4WRPDH
Size			6	10
Maximum operating pressure	Port P	bar	350	315
	Port A	bar	350	315
	Port B	bar	350	315
	Port T	bar	250
Maximum flow		l/min	100
Hydraulic fluid			see table "Hydraulic fluid"
Hydraulic fluid temperature range		°C	-20 … +60
Viscosity range	Maximum admissible	mm²/s	10 … 800
	Recommended	mm²/s	20 … 100
Maximum admissible degree of contamination of the hydraulic fluid, cleanliness class according to ISO 4406 (c) 1)			Class 18/16/13
Hysteresis		%	≤ 0.2
Manufacturing tolerance		%	≤ 10
Temperature drift			Zero shift < 0.25 % at Δϑ = 10 K
Pressure drift			Zero shift < 0.15 % at 100 bar
Zero point calibration (set in the plant)		%	± 1

1)	The cleanliness classes specified for the components must be adhered to in hydraulic systems. Effective filtration prevents faults and simultaneously increases the life cycle of the components. For the selection of the filters, see www.boschrexroth.com/filter.

hydraulic

Nominal flow 1)		l/min	2	4	12	15	24	25	40	50		100
Limitation of use	Symbols C3, C5	bar	350						160	315		160
Limitation of use	Symbols C1, C4	bar	350			280	250		100	250		100
Leakage flow (at 100 bar)	Linear characteristic curve “L”	l/min	< 150	< 180	< 300	-	< 500		< 900	< 1200		< 1500
Leakage flow (at 100 bar)	Inflected characteristic curve "P"	l/min	-			< 180	< 300		< 450	< 600	< 500	< 600

1)	With Δp = 35 bar/control edge; flow for deviating Δp see formula.

Hydraulic fluid		Classification	Suitable sealing materials	Standards	Data sheet
Mineral oils		HL, HLP, HLPD, HVLP, HVLPD	NBR, FKM	DIN 51524	90220
Bio-degradable	Insoluble in water	HETG	NBR, FKM	ISO 15380	90221
	Insoluble in water	HEES	FKM	ISO 15380
	Soluble in water	HEPG	FKM	ISO 15380
Containing water	Water-free	HFDU, HFDR	FKM	ISO 12922	90222
Containing water	Containing water	HFC (Fuchs Hydrotherm 46M, Petrofer Ultra Safe 620 )	NBR	ISO 12922	90223
Important information on hydraulic fluids: For more information and data on the use of other hydraulic fluids, please refer to the data sheets above or contact us. There may be limitations regarding the technical valve data (temperature, pressure range, life cycle, maintenance intervals, etc.). The ignition temperature of the hydraulic fluid used must be 40 K higher than the maximum solenoid surface temperature. Flame-resistant – containing water: Maximum pressure differential per control edge 50 bar Pressure pre-loading at the tank port > 20 % of the pressure differential, otherwise increased cavitation Life cycle as compared to operation with mineral oil HL, HLP 50 … 100 %

electrical

Type			4WRPDH
Size			6	10
Power supply	Nominal voltage 1)	VDC	24
	Lower limit value	VDC	18
	Upper limit value	VDC	36
Maximum admissible residual ripple 2)			2.5 Vpp
Relative duty cycle 3)		%	100
Current consumption	Imax 4)	A	2.5
	Impulse load	A	4
Required fuse protection		A	4 (time-lag)
Maximum power consumption		W	40	60
Protection class according to DIN EN 60529			IP65 (with mating connector mounted and locked)
AD/DA resolution	Analog inputs	bits	12
	Analog outputs	bits	10
Protective earthing conductor and screening			see pin assignment under "Electrical connection" (CE-compliant installation)
Adjustment			calibrated in the plant, see "characteristic curves"
Parameterization interface			Ethernet
Scan time pressure and force controller (minimum)			0.5 ms
Scan time position controller (minimum)			1 ms
Booting time			< 15 s
Conformity			CE according to EMC Directive 2004/108/EC tested according to EN 61000-6-2 and EN 61000-6-3

1)	Supply voltage is used directly for sensor connections X2M1, X2M2 and X8M (no internal voltage limitation). Voltage limit values must be observed directly at the connector of the valve (observe line length and cable cross-section).
2)	Observe the absolute limit values of the supply voltage.
3)	Continuous operation
4)	The maximum current consumption will increase when using the sensor inputs or the switching output according to the external load

electrical, integrated electronics (OBE)

Digital inputs XH2	Quantity		optionally up to 2, configurable (analog inputs are no longer required)
	Low level	V	-3 ... +5
	High level	V	15 ... UB
	Current consumption at high level	mA	< 1
	Reference potential		Pin 5
Digital outputs XH2	Quantity		1
	Low level	V	0 ... 3
	High level	V	15 ... UB
	Current carrying capacity, max.	A	1.5 (short-circuit-proof)
	Signal delay time	ms	< 2 (depending on set scan time)
	Reference potential		GND
Analog inputs XH2	Number (current and voltage input parameterizable)		optionally up to 2, configurable (digital inputs are no longer required)
	AD resolution	bit	12
	Voltage inputs (differential inputs)
	Measurement range	V	-10 ... +10
	Input resistance	kΩ	80 + 10 %
	Temperature drift		< 14 mV/10 K
	Current inputs (reference to AGND)
	Input current	mA	4 ... 20 (0 ... 20 physically)
	Input resistance	Ω	200, measuring resistance plus FET
	Temperature drift		< 25 μA/10K
Analog outputs XH2	Number (current and voltage input parameterizable)		1
	DA resolution	bit	14
	Voltage outputs
	Output range	V	-10 ... + 10 (0 ... 10 durch Software)
	Minimum load impedance	kΩ	10
	Temperature drift		< 5 mV/10 K
	Current outputs
	Output range	mA	0 ... 20 (4 … 20 by software)
	Maximum load	Ω	200
Analog sensors X2M1, X2M2	Number (current and voltage input parameterizable)		1 pro Stecker
	Power supply	V	24 (corresponding to supply voltage applied to XH2)
	Maximum supply current		350 (total X2M1, X2M2, X8M)
	AD resolution	bit	12
	Voltage inputs
	Measurement range	V	0 ... 10
	Input resistance	kΩ	80 +10 %
	Temperature drift		< 15 mV/10 K
	Current inputs (reference to AGND)
	Input current	mA	4 ... 20 (0 ... 20 physically)
	Input resistance	Ω	200, measuring resistance plus PTC
	Temperature drift		< 10 μA/10 K
Digital sensor X8M	Power supply		24 V or 5 V
	Maximum supply current at - 24 V	mA	350 (total X2M1, X2M2, X8M)
	Maximum supply current at - 5 V	mA	250
	SSI-Aufnehmer
	Coding		Gray
	Data width	Bit	12 ... 28
	Transfer frequency		80 kHz ... 1 MHz
	Line receiver/driver		RS485
	Endat encoder		2.2
	Line receiver/driver		RS485
	Resolution		minimum 10 nm and multiple
	1 Vpp encoder
	Transfer frequency	kHz	250

(measured with HLP46, ϑÖl = 40 ±5 °C)

Size 6

Flow/signal function

Linear characteristic curve “L”

Flow/signal function

Inflected characteristic curve "P", inflection at 40 %

Flow/signal function

Inflected characteristic curve "P", inflection at 60 %

Fail-safe position

NG6

Pressure-signal characteristic curve

Transition function with stepped electric input signals

Frequency response

Size 10

Flow/signal function

Linear characteristic curve "L" (1:1)

Flow/signal function

Linear characteristic curve "L" (2:1)

Flow/signal function

Inflected characteristic curve "P", inflection at 40 % (1:1)

Flow/signal function

Inflected characteristic curve "P", inflection at 40 % (2:1)

Fail-safe position

Size 10

Pressure-signal characteristic curve

Size 10

Transition function with stepped electric input signals

Size 10

Frequency response

Size 10

With control symbol C1 and C5, the following applies:
P → A: qvmax	B → T: qv/2
P → B: qv/2	A → T: qvmax
Standard = 1:1, qVnom 2:1 only with rated flow 40 l/min (version "40")

Notice:

Representation according to DIN ISO 1219-1.

Hydraulic interim positions are shown by dashes.

Flow characteristic

Symbol	Linear characteristic curve (version "L")	Inflected characteristic curve (version "P")
Symbol	Linear characteristic curve (version "L")	Inflection 60 % (qV nom = 15.25 l/min)	Inflection 40 % (qV nom = 4, 40 l/min - NG6) (qV nom = 50, 100 l/min - NG10)
C3, C5 C4, C1
C		-	-

Block diagram / pin assignment

Detailed description of the safety function:

After the signal at the enable input has been removed, the output stage, and thus the solenoid of the valve, are internally separated from the available supply voltage. The enable acknowledgment will only be activated after the safe valve spool position has been achieved.

For a detailed description of the safety function, refer to the operating instructions 29391-B.

Connector pin assignment XH2, 11-pole + PE according to EN 175201-804

Pin	Core marking		Assignment of interface D6
Pin	Cable, one-part 1)	Cable, split 2)	Assignment of interface D6
1	1	1	24 VDC supply voltage
2	2	2	GND
3	3	white	Enable input 24 V DC (high ≥ 15 V; low < 2 V)
4	4	yellow	Command value 1 (4 ... 20 mA/±10 V) 3)
5	5	green	Reference for command values
6	6	Violet	Actual value (4 ... 20 mA/±10 V) 3; 4)
7	7	pink	Command value 2 (4 ... 20 mA/±10 V) 3)
8	8	red	Enable acknowledgement 24 VDC (Imax 50 mA) 5)
9	9	brown	not assigned
10	10	black	not assigned
11	11	blue	Switching output 24 V, configurable (fault-free operation (24 V)/error (0 V) or power circuit signal), maximum 1.5 A 3; 5)
PE	green-yellow	green-yellow	Functional ground (directly connected to the valve housing)

1)	Core marking of the connection lines for mating connector with cable set (see "Accessories", material numbers R901268000, R901272854, R901272852)
2)	Core marking of the connection lines for mating connector with cable set (see "Accessories", material numbers R900884671, R900032356, R900860399)
3)	Selection via commissioning software
4)	For diagnostic purposes, precise actual value response via Ethernet interface
5)	A load increases the current consumption on pin 1

Connector pin assignment: M12 x 1, 4-pole, coding D (for Ethernet interface “X7E1” and “X7E2”)

Pin	Assignment
1	TxD +
2	RxD +
3	TxD -
4	RxD -
5	not assigned

Analog configurable sensor interfaces, connections "X2M1", "X2M2" (coding A), M12, 5-pole, socket

Pin	Assignment
1	+24 V Spannungsausgang (Sensorversorgung) 1, 2)
2	Sensorsignal-Eingang Strom (4 ... 20 mA) 3)
3	GND
4	Sensorsignal-Eingang Spannung (0 ... 10 V) 3)
5	negativer Differenzverstärkereingang zu Pin 4 (optional)

1)	Voltage output same as voltage supply connected to input XH2.
2)	A load increases the current consumption of the valve (pin 1 on the connector XH2)
3)	Only one signal input per interface, configurable

Digital sensor interface SSI, EnDat 2.2 or 1 Vpp measurement system "X8M", M12, 8-pole, socket

Pin	SSI assignment 1)	EnDat 2.2 assignment 1; 2)	Assignment 1 Vpp
1	GND	GND	GND
2	+24 V 3)	+5 V 3)	+5 V 3)
3	Data +	Data +	A +
4	Data -	Data -	A -
5	GND	GND	B +
6	Clock -	Clock -	B -
7	Clock +	Clock +	R +
8	+24 V 3)	+5 V 3)	R -

1)	Pins 2, 8 and 1, 5 have the same assignment each
2)	Supported resolution ≥ 10 nm
3)	A load increases the current consumption of the valve (pin 1 on the connector XH2)

Notice:

Reference potential for all signals: GND We recommend connecting the shields on both sides via the mechanical housings of the plug-in connectors.
Using connector pins will affect the effectiveness of the shielding effect! Internal screens are not required.

LED display

LED	Interface	Sercos	EtherNet/IP	EtherCAT	PROFINET	POWERLINK	VARAN
1	X7E1	Activity	Activity	not used	Activity	not used	Activity
2	X7E1	Link	Link	Link/Activity	Link	Link/Data Activity	Link
3	Electronic module	S	Network Status	Network Status	Network Status	Status/Error	Network Status
4	Electronic module	Module Status	Module Status	Module Status	Module Status	Module Status	Module Status
5	X7E2	Activity	Activity	not used	Activity	not used	not used
6	X7E2	Link	Link	Link/Activity	Link	Link/Data Activity	not used

Displays of the Status LEDs

Module status LED (LED 4)	Display status	Network status LED (LED 3)	Display status
Off	No voltage supply	Off	No voltage supply
Green-red, flashing	Initialization	Green	Operation
Green, flashing	Drive ready for operation
Green	Drive active
Orange, flashing	Warning
Red, flashing	Error

Notice:

LEDs 1, 2, 5 and 6 relate to interfaces "X7E1" and "X7E2" Link: Cable plugged in, connection established (permanently lit) Activity: Data sent/received (flashing) Module status LEDs 3 and 4 relate to the electronics module For a detailed description of the diagnosis LEDs, please refer to the functional description Rexroth HydraulicDrive HDx

Size 6

Dimensions in mm


Required surface quality of the valve contact surface

1	Valve housing
2	Control solenoid with position transducer
3	Identical seal rings for ports A, B, P, and T
4	Integrated digital control electronics
5	Name plate
6	Machined valve contact surface; Porting pattern according to ISO 4401-03-02-0-05
7	Space required to remove the mating connector

Valve mounting screws (separate order)

Size	Quantity	Hexagon socket head cap screws	Material number
6	4	ISO 4762 - M5 x 30 - 10.9-N67F 821 70 (galvanized according to Bosch standard N67F 821 70) Tightening torque MA = 6+2 Nm	2910151166

Size 10

Dimensions in mm


Required surface quality of the valve contact surface

1	Valve housing
2	Control solenoid with position transducer
3	Identical seal rings for ports A, B, P and T (T1)
4	Integrated digital control electronics
5	Name plate
6	Machined valve contact surface; Porting pattern according to ISO 4401-05-04-0-05 Deviating from the standard: Port T1 with Ø11.2 mm
7	Space required to remove the mating connector

Valve mounting screws (separate order)

Size	Quantity	Hexagon socket head cap screws	Material number
10	4	ISO 4762 - M6 x 40 - 10.9-N67F 821 70 (galvanized according to Bosch standard N67F 821 70) Tightening torque MA = 11+3 Nm	2910151209

Notice:

The dimensions are nominal dimensions which are subject to tolerances.

Project planning and maintenance instructions

The supply voltage must be permanently connected, as otherwise bus communication is not possible. If electro-magnetic interference is to be anticipated, suitable measures must be taken to ensure the function (depending on the application, e.g. shielding, filtration). The devices have been tested in the plant and are supplied with default settings. Only complete devices can be repaired. Repaired devices are returned with default settings. User-specific settings will not be applied. The machine end-user will have to retransfer the corresponding user parameters.

Protective cap

Denomination		Part number
Protective cap		R901075563

Spare parts & repair

4WRPDH6C3B04L-2X/M/24ED6S

Manufacturer: Bosch Rexroth

Material #: R901496403

Model : 4WRPDH6C3B04L-2X/M/24ED6S

More are expected on September 23, 2024

This product is eligible for factory repair.

Directional control valve with integrated axis controller, analog interfaces (X2M1, X2M2), digital interfaces (XH2, X8M) and Ethernet interfaces (X7E1, X7E2)

general

hydraulic

hydraulic

electrical

electrical, integrated electronics (OBE)

(measured with HLP46, ϑÖl = 40 ±5 °C)

Size 6

Flow/signal function

Flow/signal function

Flow/signal function

Fail-safe position

Pressure-signal characteristic curve

Transition function with stepped electric input signals

Frequency response

Size 10

Flow/signal function

Flow/signal function

Flow/signal function

Flow/signal function

Fail-safe position

Pressure-signal characteristic curve

Transition function with stepped electric input signals

Frequency response

Flow characteristic

Block diagram / pin assignment

Connector pin assignment XH2, 11-pole + PE according to EN 175201-804

Connector pin assignment: M12 x 1, 4-pole, coding D (for Ethernet interface “X7E1” and “X7E2”)

Analog configurable sensor interfaces, connections "X2M1", "X2M2" (coding A), M12, 5-pole, socket

Digital sensor interface SSI, EnDat 2.2 or 1 Vpp measurement system "X8M", M12, 8-pole, socket

LED display

Displays of the Status LEDs

Size 6

Valve mounting screws (separate order)

Size 10

Valve mounting screws (separate order)

Project planning and maintenance instructions

Protective cap

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