FASTENING PARTS KIT BASE285 *OPT.CYTROPAC

Manufacturer: Bosch Rexroth

Material #: R901460890

Model : FASTENING KIT BASE285 *OPT.CYTROPAC

***Disclaimer: The following summary contains information gathered from various sources such as product descriptions, technical specifications and catalogs. While efforts have been made to provide accurate details, inaccuracies may occur. It is advised to verify all information by contacting Bosch Rexroth directly.***
The Bosch Rexroth FASTENING KIT BASE285 (R901460890) is a meticulously designed accessory kit for the innovative CytroPac hydraulic power unit. This fastening kit includes foot mounting hardware essential for securing the CytroPac unit in place, ensuring stability and operational integrity. With its focus on facilitating quick and efficient installation, this kit complements the CytroPac's dedication to providing maximum hydraulic power within a minimal spatial footprint. The accessories within the FASTENING KIT BASE285 are tailored to enhance the convenience and functionality of the CytroPac system, which is distinguished by its compact design that occupies 75 percent less space while delivering robust power output with its 4 kW motor and operating pressure of 280 bar. The integrated nature of this power unit, featuring an economical Sytronix drive and a fully wired frequency converter, underscores its readiness for immediate integration into various applications while ensuring compliance with Industry 4.0 standards. Moreover, the CytroPac adheres to sustainability principles as outlined in the EU Ecodesign Directive EC, highlighting Bosch Rexroth's commitment to environmentally conscious engineering. The FASTENING KIT BASE285 further supports the unit's advanced features such as noise reduction capabilities, integrated cooling systems for both motor and frequency converter (with optional active oil cooling), and an integrated return flow filter. The kit also complements the CytroPac's operational efficiencies such as Prestart Control to mitigate pressure drops and a Sleep function aimed at reducing energy consumption during periods like accumulator charging. Additionally, it helps maintain system health by accommodating early warning signals for critical parameters like oil level and temperature. With this fastening kit, users can confidently secure their CytroPac units for continuous S1 operation while benefiting from its futureproof design and sustainable performance attributes.

$73.81 USD

Availability: 3 In Stock

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Available for immediate shipment

Qty: Delivered as early as April 30, 2024 when ordered in

FASTENING PARTS KIT BASE285 *OPT.CYTROPAC

Accessories for CytroPac

Unpacked Weight: 3 kg

Integrated frequency converter Power unit is suitable for S1 operation (continuous operation) Early warning signals in case of faults regarding oil level, temperature, return flow filter and frequency converter Plug and run (electrical connection via plug-in connection) Integrated cooling for motor and frequency converter, optionally also for active oil cooling Noise-reduced design Integrated oil drain facility Integrated return flow filter Reduced oil volume due to degassing-optimized tank Compact design Prestart Control to reduce the collapse of pressure Sleep function to reduce the power consumption, e.g. during accumulator charging operation.

The compact revolution for hydraulic power units: completely equipped and integrated.

Rexroth has started the hydraulic power unit revolution. Lack of installation space is no longer a reason to go without hydraulic power: The new CytroPac power unit provides maximum power in the smallest space with everything you need for fast installation – including an economical Sytronix drive, completely wired frequency converter and Industry 4.0 compatibility. With powerful 4 KW and pressure of 240 bar in 50 percent less installation space. Furthermore, CytroPac also complies with the EU Ecodesign Directive 2009/125/EC. Simply connect power, fluid and interface and go. A small revolution!

Benefits:

Extremely compact Highly efficient Integrated Convenient Extra low-noise Sustainable Future-proof

Power 1.5 … 4 kW
Component series 1X
Tank size 20 l
Maximum operating pressure 240 bar

Data Sheet	Download Data Sheet
Manual	Download Manual
Manual	Download Manual
Manual	Download Manual

Productgroup ID	9,10,11,12,13,14
Weight	3
Hydraulic fluid	HLP

01		02		03		04	05	06		07		08		09		10		11	12
CYTROPAC	–	1X	/	20	/	AF			/	2	/		/		/	1	/	7035	*

Type
01	Small power unit	CYTROPAC
Component series
02	Component series 10 ... 19 (10 ... 19: unchanged installation and connection dimensions)	1X
Tank size
03	20 liters	20
Drive
04	Asynchronous motor with frequency converter	AF
Performance class
05	1.5 kW	1,5
	2.2 kW	2,2
	3.0 kW	3,0
	4.0 kW	4,0
Pump
06	Size 4	AS04
	Size 5	AS05
	Size 8	AS08
	Size 11	AS11
	Size 14	AS14
Operating pressure
07	Maximum operating pressure 240 bar	2
Sensor technology
08	Basic	B
	Advanced	A
	Premium	P
Cooling type / maximum cooling power fluid		1)
09	Without	WA
	700 Watt	WB
	1400 Watt	WC
	2000 Watt	WD
Filling
10	Return flow filter	1
Coloring
11	RAL 7035	7035
Additional details
12	Further details in the plain text	*

Notice: The required operating pressure can be pre-set at the factory.Please indicate when ordering. If there is no specifi cation, the operating pressure is set at the factory to 25 bar.

1)	The connection to a cooling water supply for cooling the motor and the frequency converter must always be ensured before the operation.

Sensor and interface selection		Basic	Advanced	Premium
Sensor technology	Filling level sensor early warning (10 liters)	✔	✔	✔
	Filling level sensor shut-off (13 liters)	✔	✔	✔
	Oil temperature sensor early warning (55 °C)	✔	✔	✔
	Oil temperature sensor shut-off (65 °C)	✔	✔	✔
	Filter contamination sensor early warning (75%)	✔	✔	✔
	Filter contamination sensor shut-off (100%)	✔	✔	✔
	Shut-off overtemperature of the drive unit	✔	✔	✔
Analysis	Wiring and evaluation of the sensor technology by machine control necessary	✔
	Wiring and evaluation of the sensor technology integrated in the power unit		✔	✔
	Read-out of all power unit parameters for condition monitoring			✔
Interfaces	Input (24 V) enable power unit	✔	✔	✔
	Input (24 V) reset power unit	✔	✔	✔
	USB service interface	✔	✔	✔
	Output - power unit ready for operation (24 V); fault 0 V	✔	✔	✔
	Output - power unit early warning (24 V)		✔	✔
	Multi-Ethernet interface			✔
Functions	Sleep function for accumulator charging circuit 2)	✔	✔	✔
	Up to four parameter configurations (e.g. pressure ratings)	✔	✔	✔
	Prestart Control 1)	✔	✔	✔
	Error visualization via LED strip		✔	✔
	Access to and adjustment of all power unit parameters (e.g. pressure ratings, flows)			✔

1)	Prestart control: By means of a control signal, the drive unit is already accelerated before hydraulic actuators are connected. This reduces the collapse of pressure and you can possibly do without a hydraulic accumulator.
2)	Sleep function: By means of the integrated speed monitoring, the CytroPac is switched off in case of flows smaller than a set threshold value. This increases the energy efficiency and you can, for example, realize an accumulator charging circuit without additional control signals (see R911378635 Sytronix short instructions).

For applications outside these parameters, please consult us!

general

Installation position			vertical
Line connections	Pressure port		G1/2
	Return flow		G1/2
	Return flow		G1
Place of installation			Industrial building; stationary application
Ambient temperature range	(in case of operation)	°C	+10 … +40
Material	Oil tank		PA66 GF30
	Hood		PA66 GF30
	Central plate		GG with corrosion protection
Weight	without oil	kg	60 ... 65 (depending on configuration level)

1)	Return flow via filter
2)	2x, direct

hydraulic

Maximum operating pressure		bar	240
Maximum flow			See characteristic curves
Capacity fluctuation		l	10
Tank capacity		l	20
Maximum return flow	via return flow filter	l/min	35
Hydraulic fluid temperature range		°C	+10 … +65
Permissible hydraulic fluid			see table below
Maximum admissible degree of contamination of the hydraulic fluid 1)	Cleanliness class according to ISO 4406 (c)		Class 20/18/15
Return flow filter	Filter rating	µm	10
	Cold start 2)	°C	< 10
	Early warning	%	75
	Shut-off	%	100
Filling level monitoring	Early warning	l	10
Filling level monitoring	Shut-off	l	13
Temperature monitoring	Early warning	°C	55
Temperature monitoring	Shut-off	°C	65
Pump	Minimum flow	l/min	1
	Viscosity range of pressure fluid	mm²/s 3)	12 … 800
	Viscosity range of pressure fluid	mm²/s 4)	20 … 100

1)	Cleanliness levels specified for the components must be maintained in the hydraulic systems. Effective filtration prevents malfunctions and simultaneously extends the service life of the components.
2)	Maximum flow 10 l/min
3)	Admissible range (maximum admissible start viscosity 2000 mm2/s)
4)	Recommended range

Hydraulic fluids	Classification	Suitable sealing materials	Standards	Data sheet
Mineral oil	HLP ISO VG 32 HLP ISO VG 46	NBR, FKM	DIN 51524	90220

1)	For more information and data on the use of other hydraulic fluids please contact us.

electrical

Performance class		kW	1.5	2.2	3	4
Voltage	(according to IEC 60038)	V AC	380 ... 480 (-15% / +10%)
Frequency		Hz	50/60
Protection class according to DIN EN 60529			IP 54
Maximum pre-fuse protective motor switch	(on the customer side)	A	10	16	20

Cooling water

Requirement cooling water supply
Flow	l/min	> 8
Inlet temperature	°C	+15 ... +25
Ports	2x	G1/2
Maximum glycol share	%	30
Maximum cooling water pressure	bar	30

Notice:

The cooling water supply for cooling the motor and the frequency converter must always be activated before the operation. It must be ensured that the cooling water supply temperature does not fall below the dewpoint of the ambient air of the power unit.

Different coolant possible after consultation.

(measured with HLP32, ϑOil = 40 ±5 °C; voltage 380V - 480V)

Performance diagram for the project planning of the performance class

Continuous operation (S1) 1.5 kW

1	1.5	kW
2	2.2	kW
3	3.0	kW
4	4.0	kW

Performance diagram for selecting the pump

Continuous operation (S1) 1.5 kW

1	4	cm3
2	5.5	cm3
3	8	cm3
4	11	cm3
5	14	cm3

Performance diagram for selecting the pump

Continuous operation (S1) 2.2 kW

1	4	cm3
2	5.5	cm3
3	8	cm3
4	11	cm3
5	14	cm3

Performance diagram for selecting the pump

Continuous operation (S1) 3.0 kW

1	4	cm3
2	5.5	cm3
3	8	cm3
4	11	cm3
5	14	cm3

Performance diagram for selecting the pump

Continuous operation (S1) 4.0 kW

1	4	cm3
2	5.5	cm3
3	8	cm3
4	11	cm3
5	14	cm3

Circuit diagram, hydraulic

1	Oil tank	Electrical connections
1.1	Heat exchanger
2	Pump	a)	Basic:
3	Motor	11	12X1: Feed-in
4	Return flow filter	12	15X1: M12x1 customer interface (enable)
4.1	Filter contamination sensors	13	14X1: USB service interface
5	Float and oil temperature sensor
6	Breathing filter	b)	Advanced:
7	Frequency converter	14	16X1: M12x1 evaluation sensors (wired at the plant)
8	Cooling package (option)
9	Optical oil level check and oil drain	c)	Premium:
10	Pressure load cell	15	21X1: Multi-Ethernet interface

Feed-in

Feed-in including pre-fuse and mains contactor is to be realized on the customer side.

Voltage	3P 380 ... 480 V AC (-15% / +10%)
Frequency	50/60 Hz
Assignment	L1/L2/L3/PE
Rotating field	Rotating field right
Pre-fuse on the customer side	Power 1.5 kW → maximum 10 A Power 2.2 kW → maximum 16 A Power 3.0 kW → maximum 20 A Power 4.0 kW → maximum 20 A

USB to the frequency converter

Interface frequency converter (USB A-mini)

Filling level, temperature and filter contamination sensor

Notice:

In the "Basic" configuration level, the sensors have to be wired and evaluated on the customer side.

Allocation mating connector "Basic" (M12x1 on the customer side)

Notice:

If no Ready for operation → then Fault

Allocation mating connector "Advanced" and "Premium" (M12x1 on the customer side)

EX3	EX4
0	0	Parameter set 1
0	1	Parameter set 2
1	0	Parameter set 3
1	1	Parameter set 4

Notice:

If no Ready for operation → then Fault

In the "Advanced" and "Premium" configuration level, the sensors are wired with the integrated control and evaluated at the factory.

The sensor conditions are signaled via the integrated LED strip and can be read out via the USB service interface.

Notice:

The power unit must be set up on a level area, preferably on a damping mat.

For the fastening of the power unit, a fastening set (see Accessories) is available.

Pump version			AS04	AS05	AS08	AS11	AS14
ØD		mm	366
H1		mm	610
X	Port P	mm	65	64	61	58	57
D1			G1/2
H2		mm	405
D2			G1
B1		mm	130
D3			G1/2
D4			G1/2
B2		mm	130
A1		mm	63.5

It has to be ensured before the commissioning that on the customer side, a pressure relief valve (set pressure 10% over nominal pressure, however at most 260 bar) has been installed in the pressure line. The feed-in and 24 V supply must be secured on the customer side, as described under “Electrical connection”. For the cooling of the motor and the frequency converter, the power unit must imperatively be connected to cooling water. The connection of the power unit to the machine must be realized by means of hydraulic hoses (no rigid pipeline admissible). It must be ensured on the customer side that the cooling water supply temperature does not fall below the dewpoint of the ambient air of the power unit. The maximum operating pressure of 240 bar must not be exceeded.

Read-in and read-out of the power unit parameters

The Rexroth EFC 5610 frequency converter is integrated into the CytroPac; this frequency converter can be connected to an external computer by means of a mini USB cable.

Access to and setting of the frequency converter is possible by means of the ConverterWorks software. The software can be downloaded at the website www.boschrexroth.de.

Changing the operating pressure:

Connect the power unit to the voltage supply. Open the ConverterWorks software on an external computer Connect the CytroPac to an external computer, using a mini USB cable and interface 14X1 The software will automatically establish a connection to the power unit (if not, click Tools → Connect/Switch online) The control pressure can be changed using parameter F1.05 in the parameter editor.

The operating instructions R912006684 contain further information on the handling of the frequency converter. You can also download this document at www.boschrexroth.de.

Fittings

Material number	Denomination
R901460961	CONNECTION SET HYDR.CON*OPT.CYTROPAC
Comprising:
▶ Cooling connection	2x R900006158	MALE CONNECTOR 24SDS-E-C-18L-G1/2-S& (ZN1101-1/11)
▶ Pressure line connection	1x R900762671	MALE CONNECTOR 24SDS-E-S-18L-G1/2-S& (ZN1101-1/11)
▶ Return flow connection via filter	1x R900006158	MALE CONNECTOR 24SDS-E-C-18L-G1/2-S& (ZN1101-1/11)
▶ Return flow connection G1	2x R913011613	SCREW PLUG ZN10001-G1A-F-ST

Mating connector

Material number	Denomination
R901460889	PLUG-IN CONNECTOR 0DEG *OPT.CYTROPAC

B1 approx.	B2	SW	ØD
mm	mm	mm	mm
78.5	19.5	27	34.6

Filling coupling

Material number	Denomination
R901460916	CHARGING DEVICE MD-012-2*OPT.CYTROPAC

Filter element

Material number	Denomination
R928035258	35.0035CP H10XL-R00-0-M

Foot mounting

Material number	Denomination
R901460890	FASTENING KIT BASE285 *OPT.CYTROPAC

Tank mounting at central plate with 1x hexagon socket head cap screw M6 x 430 mm (included in the scope of delivery) Foot mounting with 4x hexagon socket head cap screw M8 x 20 mm (not included in the scope of delivery)

ØD1	ØD2	ØD3
mm	mm	mm
285	162	9

FASTENING PARTS KIT BASE285 *OPT.CYTROPAC

Manufacturer: Bosch Rexroth

Material #: R901460890

Model : FASTENING KIT BASE285 *OPT.CYTROPAC

Availability: 3 In Stock

general

hydraulic

electrical

Cooling water

Performance diagram for the project planning of the performance class

Performance diagram for selecting the pump

Performance diagram for selecting the pump

Performance diagram for selecting the pump

Performance diagram for selecting the pump

Feed-in

USB to the frequency converter

Filling level, temperature and filter contamination sensor

Allocation mating connector "Basic" (M12x1 on the customer side)

Allocation mating connector "Advanced" and "Premium" (M12x1 on the customer side)

Fittings

Mating connector

Filling coupling

Filter element

Foot mounting

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