4WRPEH6C3B02L-3X/M/24F1

Manufacturer: Bosch Rexroth

Material #: R901382336

Model : 4WRPEH6C3B02L-3X/M/24F1

***Disclaimer: The following summary contains information gathered from various sources such as product descriptions, technical specifications and catalogs. While efforts have been made to provide accurate details, inaccuracies may occur. It is advised to verify all information by contacting Bosch Rexroth directly.***
The Bosch Rexroth 4WRPEH6C3B02L-3X/M/24F1 (R901382336) is a high-response directional control valve designed for advanced hydraulic control applications. This valve is equipped with electrical position feedback and integrated onboard electronics (OBE), offering precise manipulation of fluid flow within hydraulic systems. The model features a valve housing, a control spool, and sleeve of servo quality, as well as a control solenoid with an integrated position transducer. It may also include an optional electronics protection membrane to safeguard against condensate formation in varying environmental conditions. The WRPEH series valve operates by comparing the command value to the actual spool position, adjusting the control spool via the solenoid force accordingly. The OBE ensures proportional stroke control relative to the input command value, maintaining high precision in operation. In the event of power loss or certain faults such as supply voltage drops or communication errors, the valve defaults to a failsafe position due to spring tension release, ensuring system safety. Additionally, this model can be optionally fitted with a damping plate that serves to reduce acceleration amplitudes affecting onboard electronics at frequencies above 20 Hz. However, it is not recommended for low-frequency applications under 20 Hz. This Bosch Rexroth valve is recognized for its reliable performance and robust design. It does not require pilot oil, making it energy-efficient. Its high-quality construction ensures long-lasting durability and responsiveness suitable for positioning, velocity, and pressure control tasks within hydraulic circuits. The unit's size and component series allow it to handle maximum operating pressures up to a specified bar level while facilitating a nominal flow rate measured in liters per minute (l/min). The optional IOLink interface enhances connectivity options for modern industrial applications requiring precise electronic communication for effective hydraulic system management.

$6,427.00 USD

More are expected on September 19, 2024

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Status: This product is temporarily out of stock.

Qty: Delivered as early as September 19, 2024 when ordered in

This product is eligible for factory repair.

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Reliable - proven and robust design Safe - fail-safe position of the control spool in switched-off condition Energy-efficient - no pilot oil demand High quality - control spool and sleeve in servo quality Flexible - suitable for position, velocity and pressure control Precise - high response sensitivity and little hysteresis IO-Link interface, optional

Valves type 4WRPEH are direct operated directional control valve with electrical position feedback and integrated electronics (OBE).

Set-up

The 4WRPEH high-response valve mainly consists of:

Valve housing with control spool and sleeve in servo quality (1) Control solenoid with position transducer (2) (optional with electronics protection membrane (5)) On-board electronics (OBE) (3) with analog or IO-Link interface (4) (optionally with damping plate (6))

Function

The integrated electronics (OBE) compares the specified command value to the position actual value. In case of control deviations, the stroke solenoid will be activated. Due to the changed solenoid force, the control spool is adjusted against the spring. Stroke/control spool crosssection is controlled proportionally to the command value. In case of a command value presetting of 0, the electronics adjusts the control spool against the spring to central position. In deactivated condition, the spring is untensioned to a maximum and the valve is in fail-safe position.

Control solenoid shut-off

In case of the following faults, the control solenoids are de-energized by the integrated electronics (OBE) and the control spool is set to fail-safe position:

Falling below the minimum supply voltage Only at interface "F1": Falling below the minimum current command value of 2 mA (includes cable break of the command value line (current loop)) Only at interface "L1": Enable inactive, communication interruption (watchdog) In case of internal IO-Link error

Damping plate "D"

The damping plate reduces the acceleration amplitudes on the on-board electronics (frequencies >300 Hz).

Notice:

Use of the damping plate is not recommended for applications with mainly low-frequency excitation <300 Hz.

Electronics protection membrane "-967"

To prevent condensate formation in the housing of the integrated electronics (OBE), an electronics protection membrane (5) can be used.

Recommended for use outside industry-standard conditions with high ambient air humidity and significant cyclic temperature changes (e.g. outdoors).

01	02	03	04	05	06	07	08	09		10		11		12	13	14	15	16
4	WRP	E	H	6		B			‒	3X	/		/		24			*

01	4 main ports			4
02	High-response directional valve, direct operated			WRP
03	With integrated electronics			E
04	Control spool/sleeve			H
05	Size 6			6
06	Symbols; for the possible version, see "Symbols/Circuit diagrams"			C3, C5, C4, C1, C
07	Installation side of the inductive position transducer			B
Rated flow (Δp = 35 bar/control edge)
08		Flow characteristic
		"L"	"P"
	4 l/min	✔	✔ (inflection at 20 %)	04
	12 l/min	✔	–	12
	15 l/min	–	✔ (inflection at 60 %)	15
	24 l/min	✔	–	24
	25 l/min	–	✔ (inflection at 60 %)	25
	40 l/min	✔	✔ (inflection at 40 %)	40
Flow characteristic
09	Linear			L
	Inflected characteristic curve, linear			P
10	Component series 30 ... 39 (30 ... 39: unchanged installation and connection dimensions)			3X
Seal material
11	NBR seals			M
	FKM seals			V
12	Without damping plate			no code
	With damping plate			D
13	Supply voltage of the integrated electronics: 24 VDC			24
Interfaces of the control electronics
14	Command value input ±10 V			A1
	Command value input 4 ... 20 mA			F1
	IO-Link interface			L1
15	Without electronics protection membrane			no code
	With electronics protection membrane			-967
16	Further details in the plain text			*

For applications outside these parameters, please consult us!

general

Type			4WRPEH
Size			6
Component series			3X
Design			Directional spool valve, direct operated, with steel sleeve
Type of actuation			Proportional solenoid with position control, OBE
Type of connection			Plate connection, porting pattern according to ISO 4401
Installation position			Any
Mass		kg	2.9
Ambient temperature range		°C	-20 … +60
Transport temperature range		°C	-30 … +80
Maximum storage time 1)		yrs	1
Sine test according to DIN EN 60068-2-6	Without damping plate		10 ... 2000 Hz / maximum 10 g / 10 cycles / 3 axes
Sine test according to DIN EN 60068-2-6	With damping plate 2)		10 ... 2000 Hz / maximum 10 g / 10 cycles / 3 axes
Noise test according to DIN EN 60068-2-64	Without damping plate		20 ... 2000 Hz / 10 gRMS / 30 g peak / 30 min / 3 axes
Noise test according to DIN EN 60068-2-64	With damping plate 2)		20 ... 2000 Hz / 10 gRMS / 30 gpeak/24 h/3 axes
Transport shock according to DIN EN 60068-2-27	Without damping plate		15 g / 11 ms / 3 shocks / 3 axes
Transport shock according to DIN EN 60068-2-27	With damping plate 2)		15 g / 11 ms / 3 shocks / 3 axes
Shock test according to DIN EN 60068-2-27 2)	With damping plate		35 g / 6 ms / 1000 shocks / 3 axes
Maximum relative humidity 3)		%	95
Maximum solenoid surface temperature		°C	150
MTTFD values according to EN ISO 13849 4)		Years	150
Conformity			CE according to EMC directive 2014/30/EU tested according EN 61000-6-2 and EN 61000-6-3 RoHS directive 2015/65/EU REACH ordinance (EC) no. 1907/2006

1)	If the storage conditions are observed; refer to the operating instructions 07600-B
2)	Not recommended for applications with mainly low-frequency excitation < 300 Hz
3)	No condensation
4)	For further details, see data sheet 08012

hydraulic

Type			4WRPEH
Size			6
Maximum operating pressure	Port P	bar	350
	Port A	bar	350
	Port B	bar	350
	Port T	bar	250
Hydraulic fluid			see table "Hydraulic fluid"
Hydraulic fluid temperature range 1)		°C	-20 … +70
Viscosity range	Maximum admissible	mm²/s	10 … 800
Viscosity range	Recommended	mm²/s	20 … 100
Maximum admissible degree of contamination of the hydraulic fluid, cleanliness class according to ISO 4406 (c) 2)			Class 18/16/13 according to ISO 4406 (c)
Hysteresis		%	< 0.1
Response sensitivity		%	< 0.05
Range of inversion		%	< 0.05
Manufacturing tolerance		%	< 10
Temperature drift 3)			Zero shift < 0.25 % at Δϑ = 10 K
Pressure drift			Zero shift < 0.15 % at 100 bar

1)	flown-through
2)	The cleanliness classes specified for the components must be adhered to in hydraulic systems. Effective filtration prevents faults and simultaneously increases the life cycle of the components. For the selection of the filters, see www.boschrexroth.com/filter.
3)	Temperature range 20 °C ... 80 °C

hydraulic

Nominal flow 1)		l/min	4	12	15	24, 25	40
Limitation of use	Symbols C, C3, C5	bar	350				160
Limitation of use	Symbols C1, C4	bar	350		280	250	100
Leakage flow (at 100 bar)	Linear characteristic curve “L”	l/min	< 0.18	< 0.3	-	< 0.5	< 0.9
Leakage flow (at 100 bar)	Inflected characteristic curve "P"	l/min	< 0.15	-	< 0.18	< 0.3	< 0.45

1)	With Δp = 35 bar/control edge; flow for deviating Δp see formula.

Hydraulic fluid		Classification	Suitable sealing materials	Standards	Data sheet
Mineral oils		HL, HLP, HLPD, HVLP, HVLPD	NBR, FKM	DIN 51524	90220
Bio-degradable	Insoluble in water	HETG	NBR, FKM	ISO 15380	90221
	Insoluble in water	HEES	FKM	ISO 15380
	Soluble in water	HEPG	FKM	ISO 15380
Containing water	Water-free	HFDU, HFDR	FKM	ISO 12922	90222
Containing water	Containing water	HFC (Fuchs Hydrotherm 46M, Petrofer Ultra Safe 620 )	NBR	ISO 12922	90223
Important information on hydraulic fluids: For further information and data on the use of other hydraulic fluids, please refer to the data sheets above or contact us! There may be limitations regarding the technical valve data (temperature, pressure range, life cycle, maintenance intervals, etc.)! The ignition temperature of the hydraulic fluid used must be 40 K higher than the maximum solenoid surface temperature. Flame-resistant – containing water: Maximum operating pressure 210 bar Maximum pressure differential per control edge 175 bar Pressure pre-loading at the tank port >20 % of the pressure differential, otherwise increased cavitation erosion Life cycle as compared to operation with mineral oil HL, HLP 50 … 100 % Maximum hydraulic fluid temperature 50 °C

electrical, integrated electronics (OBE) – Interface "A1" and "F1"

Type			4WRPEH
Size			6
Power supply	Nominal voltage	VDC	24
	Terminal A	VDC	min. 19 / max. 36
	Terminal B	VDC	0
Relative duty cycle 1)		%	100
Fuse protection, external			2.5 AT (time-lag)
Input, version "A1"			Differential amplifier, Ri = 100 kΩ
	Terminal D (UE)	VDC	0 … ±10
	Terminal E	VDC	0
Input, version "F1"			Load, Rsh = 200 Ω
	Terminal D (ID-E)	mA	4 … 20
	Terminal E (ID-E)		Current loop ID-E return
Maximum voltage for the differential inputs compared to 0 V			D → B; E → B (max. 18 V)
Test signal, version "A1"			LVDT
	Terminal F (UTest)	VDC	0 … ±10
	Terminal C		Reference 0 V
Test signal, version "F1"			LVDT signal 4 … 20 mA on external load 200 … 500 Ω maximum
	Terminal F (IF-C)	mA	4 … 20
	Terminal C (IF-C)		Current loop IF-C return
Maximum admissible residual ripple		Vpp	2.5
Maximum power consumption		VA	40
Functional earth and screening			see pin assignment under "Electrical connection" (CE-compliant installation)
Adjustment			Calibrated in the plant
Protection class according to DIN EN 60529			IP65 with mounted and locked plug-in connectors

1)	Continuous operation

electrical, integrated electronics (OBE) – Interface "L1"

Power supply	Valve amplifiers	VDC	24
	Pin 2	VDC	min. 18 / max. 30
	Pin 5	VDC	0
	IO-Link interface	VDC VDC	24
	Pin 1	VDC	min. 18 / max. 30
	Pin 3	VDC	0
Relative duty cycle 1)		%	100
Protection class according to DIN EN 60529			IP65 with mounted and locked plug-in connectors
Maximum current consumption	Valve amplifiers	A	2
Maximum current consumption	IO-Link interface	mA	50
Maximum admissible residual ripple		Vpp	1.3
Minimal process cycle time		ms	0.6
Bit rate COM3		kBit/s	230.4
Required master port class			Class B
Resolution	A/D transformer		12 (110% valve opening)
Resolution	D/A transformer		12 (110% valve opening)
Adjustment			Calibrated in the plant
Directive			IO-Link Interface and System, Specification Version 1.1.2

1)	Continuous operation

Pressure-signal characteristic curve

Transition function with stepped electric input signals

Frequency response

Flow/load function with maximum valve opening

Flow characteristic "L"

(measured with HLP46, ϑoil = 40 ±5 °C; Δp = 35 bar/control edge)

Flow/signal function

Symbol C, C3 and C4 – Version "04"

Flow/signal function

Symbol C, C3 and C4 – Version "12"

Flow/signal function

Symbol C, C3 and C4 – Version "24"

Flow/signal function

Symbol C, C3 and C4 – Version "40"

Flow/signal function

Symbol C1 and C5 – Version "04"

Flow/signal function

Symbol C1 and C5 – Version "12"

Flow/signal function

Symbol C1 and C5 – Version "24"

Flow/signal function

Symbol C1 and C5 – Version "40"

Flow characteristic "P"

(measured with HLP46, ϑoil = 40 ±5 °C; Δp = 35 bar/control edge)

Flow/signal function

Symbol C, C3 and C4 – Version "04"

Flow/signal function

Symbol C, C3 and C4 – Version "15"

Flow/signal function

Symbol C, C3 and C4 – Version "25"

Flow/signal function

Symbol C, C3 and C4 – Version "40"

Flow/signal function

Symbol C1 and C5 – Version "40"

Symbols

Notice:

Representation according to DIN ISO 1219-1.

Hydraulic interim positions are shown by dashes.

With control symbol C1 and C5, the following applies:
P → A: qv nom	B → T: qvnom/2
P → B: qvnom/2	A → T: qv nom
qV nom 2:1 in connection with flow characteristics "P" for rated flow 40 l/min only (version "40")

Flow characteristic

Symbol	Linear characteristic curve (version "L")	Inflected characteristic curve (version "P")
Symbol	Linear characteristic curve (version "L")	Inflection 60 % (qV nom = 15.25 l/min)	Inflection 40 %	Inflection 20 %
C3, C5 C4, C1
C

Fail-safe position:

Flow/leakage flow

Block diagram / controller function block

Connector pin assignment "A1" and "F1"

Pin	Signal	Assignment interface "A1"	Assignment interface "F1"
A	Power supply	24 VDC
B	Power supply	0 V
C	Reference (actual value)	Reference potential actual value (pin F)
D	Differential amplifier input (command value)	Command value ±10 mA	Command value 4 … 20 mA
E	Differential amplifier input (command value)	Reference potential command value (pin D)
F	Measuring output (actual value)	Actual value ±10 V	Actual value 4 … 20 mA
PE		Functional ground (directly connected to the valve housing)

Command value:

Positive command value (0 ... 10 V or 12 ... 20 mA) at D and reference potential at E cause flow from P → A and B → T. Negative command value (0 ... -10 V or 12 ... 4 mA) at D and reference potential at E cause flow from P → B and A → T.

Connection cable (Recommendation):

Up to 20 m cable length type LiYCY 7 x 0.75 mm2 Up to 40 m cable length type LiYCY 7 x 1.0 mm2 EMC-compliant installation: Apply screening to both line ends Use metal mating connector (see "Accessories") Alternatively up to 30 m cable length admissible (not with version with damping plate) Apply screening on supply side Plastic mating connector (see "Accessories") can be used

Notice:

Mating connectors, separate order, see "Accessories" and data sheet 08006.

Connector pin assignment „L1“

(M12-5, A-coded, class B)

Pin	Signal	Assignment interface "L1"
1	L+	Voltage supply IO-Link
2	P24	Voltage supply valve electronics and power part (current consumption 2 A)
3	L-	Reference potential pin 1 1)
4	C/Q	Data line IO-Link (SDCI)
5	N24	Reference potential pin 2 1)

1)	Pin 3 and 5 are linked with each other in the valve electronics. The reference potentials L- and N24 of the two supply voltages must also be linked with each other on the power supply unit side.

Notes:

M12 sensor/actuator connection line, 5-pole; M12 connector/bush, A-coded, without shield, maximum cable length 20 m. Observe the voltage drop over the cable. Wire cross-section at least 0.34 mm2. Mating connectors, separate order, see "Accessories" and data sheet 08006. Communication and parameter description see data sheet 29400-PA

Dimensions in mm


Required surface quality of the valve contact surface

1	Valve housing
2	Integrated electronics (OBE)
3	Identical seal rings for ports A, B, P, and T
4.1	Mating connectors with version "A1" and "F1", separate order, see "Accessories" and data sheet 08006
4.2	Mating connectors with version "L1", separate order, see "Accessories" and data sheet 08006
5	Space required to remove the mating connector
6	Control solenoid with position transducer
7	Machined valve contact surface; Porting pattern according to ISO 4401-03-02-0-05 Deviating from the standard: Ports P, A, B, T Ø8 mm Minimum screw-in depth: - Ferrous metal 1.5 x Ø - non-ferrous metal 2 x Ø
8	Damping plate "D"
9	Dimension in () for version with damping plate "D"
10	Electronics protection membrane "-967"

Notice:

The dimensions are nominal dimensions which are subject to tolerances.

Quantity	Hexagon socket head cap screws	Material number
4	ISO 4762 - M5 x 30 - 10.9-CM-Fe-ZnNi-5-Cn-T0-H-B Tightening torque MA = 7 Nm ±10 %	R913048086
or
4	ISO 4762 - M5 x 30 - 10.9 Tightening torque MA = 8,9 Nm ±10 %	Not included in the Rexroth delivery range

Notice:

The tightening torque of the hexagon socket head cap screws refers to maximum operating pressure.

Service case with test unit for proportional servo valves with integrated electronics (OBE)

VT-VETSY-1-1X

Service case with test unit for proportional servo valves with integrated electronics (OBE)

VT-VETSY-1-1X

Component series 1X

Data sheet

Configurator / CAD

Spare parts & repair

4WRPEH6C3B02L-3X/M/24F1

Manufacturer: Bosch Rexroth

Material #: R901382336

Model : 4WRPEH6C3B02L-3X/M/24F1

More are expected on September 19, 2024

This product is eligible for factory repair.

general

hydraulic

hydraulic

electrical, integrated electronics (OBE) – Interface "A1" and "F1"

electrical, integrated electronics (OBE) – Interface "L1"

Pressure-signal characteristic curve

Pressure-signal characteristic curve

Transition function with stepped electric input signals

Frequency response

Flow/load function with maximum valve opening

Flow characteristic "L"

Flow/signal function

Flow/signal function

Flow/signal function

Flow/signal function

Flow/signal function

Flow/signal function

Flow/signal function

Flow/signal function

Flow characteristic "P"

Flow/signal function

Flow/signal function

Flow/signal function

Flow/signal function

Flow/signal function

Symbols

Flow characteristic

Fail-safe position:

Block diagram / controller function block

Connector pin assignment "A1" and "F1"

Connector pin assignment „L1“

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