PROP PRESSURE CONTROL VALVE -Z ZDRE6VP2-1X/100MG24N9K4M
Manufacturer: Bosch Rexroth
Material #: R901252628
Model : ZDRE6VP2-1X/100MG24N9K4M
***Disclaimer: The following summary contains information gathered from various sources such as product descriptions, technical specifications and catalogs. While efforts have been made to provide accurate details, inaccuracies may occur. It is advised to verify all information by contacting Bosch Rexroth directly.***
The Bosch Rexroth ZDRE6VP2-1X/100MG24N9K4M (R901252628) is a high-performance industrial hydraulic valve designed for reliable pressure reduction to a specified command value. This spool valve is pilot-operated, featuring a pressure rating of up to 315 bar and is capable of handling a maximum flow of 80 l/min. It is actuated electrically with external electronics and comes with a size 6 interface. The electrical connection utilizes a Connector pole PE according to DIN EN specifications.
The valve operates by adjusting the pressure in channel P through the proportional solenoid, maintaining the main control spool in its initial position when depressurized, allowing for the opening from P to T while blocking P to P. The pilot oil flows through various components, ultimately leading to the pilot control valve that sets the pressure based on command values.
Pressure reduction occurs as pilot pressure builds up in response to command values, moving the main control spool and allowing fluid from P to flow to P. Should the pressure in port P exceed the set value, the spool shifts to limit this pressure by opening a connection from P to T.
This Bosch Rexroth valve is suitable for subplate mounting or sandwich plate design and adheres to ISO porting patterns. It features an integrated electronics OBE (On Board Electronics) for type ZDREE models and has been designed with minimal manufacturing tolerance variations for precision applications. The unit's weight stands at approximately 1.7 kg, with NBR seals that are compatible with various hydraulic fluids such as HL, HLP, HLPD, HVLP, HVLPD, and HFC types.
$2,479.00 USD
More are expected on September 19, 2024
Status: This product is temporarily out of stock.
Qty: Delivered as early as September 19, 2024 when ordered in
This product is eligible for factory repair.
Size 6, P2 → P1, electrical with external electronics, 24 V DC
Industrial hydraulic valve in a high performance range. Reliable reduction of the pressure to the command value signal.
Unpacked Weight: 1.800 kg
Pilot-operated pressure reducing valve in ports A and P1 with pressure limitation Operation by means of a proportional solenoid For subplate mounting or sandwich plate design: Porting pattern according to ISO 4401-03-02-05 Minimum set pressure in ports A or P1 Type ZDREE with integrated electronics (OBE)
The valves of type ZDRE are electrically pilot-operated 3-way pressure reducing valves with pressure limitation of the actuator. They are used for reducing a system pressure.
Technical set-up:
The valve consists of three main assemblies:
Pilot control valve (1) Proportional solenoid (2) Main valve (3) with main control spool (4)Function:
General function:
Command value-dependent setting of the pressure to be reduced in channel P1 via the proportional solenoid (2). In the depressurized port P, the spring (17) holds the main control spool (4) in the initial position. Thus, opening the connection from P1 to T and blocking of the connection from P to P1. Pressure connection from port P to the ring channel (5). Pilot oil flows from the bore (6) to port T, via the flow controller (7), the nozzle (8) to the pilot control valve (1), the throttle gap (9) to the longitudinal groove (10) and the bores (11, 12).Pressure reduction:
Build-up of the pilot pressure in the control chamber (16) as function of the command value. Movement of the main control spool (4) to the right, hydraulic fluid flows from P to P1. Actuator pressure present in port P1 to the spring chamber (15) via channel (13) and nozzle (14). Increase in the pressure in port P1 to the set pressure of the pilot control valve (1) leads to the movement of the main control spool (4) to the left. Pressure in port P1 is almost identical with the set pressure at the pilot control valve (1).Pressure limitation:
If the pressure in port P1 exceeds the set pressure of the pilot control valve (1), the main control spool (4) is moved further to the left. This opens the connection from P1 to T and limits the pressure present in port P1 to the set command value.
The valves of type ZDREE are electrically pilot-operated 3-way pressure reducing valves with pressure limitation of the actuator. They are used for reducing a system pressure.
Technical set-up:
The valve consists of three main assemblies:
Pilot control valve (1) Proportional solenoid (2) with control electronics (18) Main valve (3) with main control spool (4)Function:
General function:
Command value-dependent setting of the pressure to be reduced in channel P1 via the proportional solenoid (2). In the depressurized port P, the spring (17) holds the main control spool (4) in the initial position. Thus, opening the connection from P1 to T and blocking of the connection from P to P1. Pressure connection from port P to the ring channel (5). Pilot oil flows from the bore (6) to port T, via the flow controller (7), the nozzle (8) to the pilot control valve (1), the throttle gap (9) to the longitudinal groove (10) and the bores (11, 12). Supply and command value voltage or command value current are applied to the connector (19). At the factory, the command value pressure characteristic curve is adjusted with little manufacturing tolerance.Pressure reduction:
Build-up of the pilot pressure in the control chamber (16) as function of the command value. Movement of the main control spool (4) to the right, hydraulic fluid flows from P to P1. Actuator pressure present in port P1 to the spring chamber (15) via channel (13) and nozzle (14). Increase in the pressure in port P1 to the set pressure of the pilot control valve (1) leads to the movement of the main control spool (4) to the left. Pressure in port P1 is almost identical with the set pressure at the pilot control valve (1).Pressure limitation:
If the pressure in port P1 exceeds the set pressure of the pilot control valve (1), the main control spool (4) is moved further to the left. This opens the connection from P1 to T and limits the pressure present in port P1 to the set command value.
|
01 |
02 |
03 |
04 |
05 |
06 |
07 |
08 |
09 |
10 |
11 |
12 |
13 |
14 |
15 |
||
|
Z |
DRE |
6 |
‒ |
1X |
/ |
M |
G24 |
* |
|
01 |
Sandwich plate |
Z |
|
02 |
Proportional pressure reducing valve |
DRE |
|
03 |
For external analog electronics |
no code |
|
With integrated electronics |
E |
|
|
04 |
Size 6 |
6 |
|
Pressure reduction |
||
|
05 |
in channel A (subplate mounting) |
no code |
|
In channel P (sandwich plate valve) |
VP |
|
|
Position of the mating connector (omitted in case of subplate mounting) |
||
|
06 |
|
1 |
|
2 |
|
|
3 |
|
|
4 |
|
|
07 |
Component series 10 ... 19 (10 ... 19: unchanged installation and connection dimensions) |
1X |
|
Pressure rating |
||
|
08 |
50 bar |
50 |
|
100 bar |
100 |
|
|
210 |
||
|
315 bar |
315 1) |
|
|
09 |
Without check valve |
M |
|
Power supply |
||
|
10 |
Direct voltage 24 V |
G24 |
|
11 |
With manual override |
N9 |
|
Without manual override |
no code |
|
|
Electrical connection |
||
|
12 |
For type ZDRE: |
|
|
Without mating connector; connector DIN EN 175301-803 |
K4 |
|
|
For type ZDREE: |
||
|
Without mating connector; connector M12 |
K24 |
|
|
Electrical interface |
||
|
13 |
Command value 0 … 10 V |
A1 |
|
Command value 4 to 20 mA |
F1 |
|
|
For type ZDRE: |
no code |
|
|
Seal material |
||
|
14 |
NBR seals |
M |
|
FKM seals |
V |
|
|
15 |
Further details in the plain text |
* |
(measured with HLP46, ϑOil = 40 ±5 °C)
Pressure in port A dependent on the command value (manufacturing tolerance); without flow
(Z)DRE
| 1) | With type (Z)DRE, the manufacturing tolerance at the external amplifier can be adjusted using the command value attenuator potentiometer "Gw". With the digital amplifier, the setting is made using the "Limit" parameter. In this connection, the control current according to the technical data must not be exceeded! In order to match several valves to the same characteristic curve, at a command value of 100%, the pressure must not exceed the maximum set pressure of the relevant pressure rating at no valve. |
Type (Z)DRE: Pressure in port P1 or A dependent on the command value
Pressure rating 50 bar
(Z)DRE
Pressure rating 100 bar
(Z)DRE
Pressure rating 210 bar
(Z)DRE
Pressure rating 315 bar
ZDRE
Pressure rating 50 bar
(Z)DREE
Pressure rating 100 bar
(Z)DREE
Pressure rating 210 bar
(Z)DREE
Pressure rating 315 bar
ZDREE
Minimum set pressure in port P1 or A with command value 0 V
(without counter pressure in channel T)
Pressure rating 50 bar
(Z)DRE
Pressure rating 100 bar / 210 bar
(Z)DRE
Pressure rating 315 bar
ZDRE
Pressure in channel P1 or A – flow
Pressure rating 50 bar
(Z)DRE
Pressure rating 100 bar
(Z)DRE
Pressure rating 210 bar
(Z)DRE
Pressure rating 315 bar
ZDRE
Δp-qV characteristic curves
(Z)DRE
Δp-qV characteristic curves
(Z)DRE
Notice:
The indicated Δp value corresponds to the minimum pressure available in port P (P2) minus the maximum pressure to be controlled in port A (P1).
Type ZDRE 6 VP...
Type ZDREE 6 VP...
(Z)DREE 6...1X
|
Pin assignment |
Contact |
Assignment interface "A1" |
Assignment interface "F1" |
|
Power supply |
1 |
24VDC(u(t)= 21 ...35V);Imax ≤ 1,5 A |
|
|
Command value input |
2 |
0 ... 10 V; Re = 20 kΩ |
4 ... 20 mA; Re = 100 kΩ |
|
Reference potential actual value |
3 |
0 V |
|
|
Differential amplifier input (command value) |
4 |
Reference potential command value |
|
M12 plug-in connector port
Connector on amplifier
Mating connector and wire colors with pre-assembled cable set
Connection at the connector
Connection at mating connector
Connection cable
| 1) | Connection cable:- Recommendation 6-wire, 0.75 or 1mm2 plus protective earthing conductor and screening- Connect screening to PE on supply side only- Maximum admissible length 100 m The minimum supply voltage at the power supply unit depends on the length of the supply line (see diagram) |
Type ZDRE
Dimensions in mm
|
1 |
Proportional solenoid without manual override |
|
2 |
Name plate |
|
3 |
Valve housing |
|
4 |
Identical seal rings for ports A, B, P, and T |
|
5 |
mating connector according to DIN EN 175301-803 |
|
6 |
Space required to remove the mating connector |
|
7 |
Machined valve contact surface; Porting pattern according to ISO 4401-03-02-0-05 |
|
8 |
Proportional solenoid with manual override |
Type ZDREE
Dimensions in mm
|
1 |
Proportional solenoid without manual override |
|
2 |
Name plate |
|
3 |
Valve housing |
|
4 |
Identical seal rings for ports A, B, P, and T |
|
5 |
mating connector according to DIN EN 175301-803 |
|
6 |
Space required to remove the mating connector |
|
7 |
Machined valve contact surface; Porting pattern according to ISO 4401-03-02-0-05 |
|
8 |
Proportional solenoid with manual override |
|
9 |
Integrated electronics (OBE) |
Notice:
The dimensions are nominal dimensions which are subject to tolerances.
Recommended valve mounting screws (separate order):
4 hexagon socket head cap screws ISO 4762 - M5 - 10.9-flZn-240h-LTightening torque MA = 7 Nm ± 10%
Mating connectors for valves with connector “K4”, without circuitry, standard
3P Z4
Mating connectors for valves with connector “K4”, without circuitry, standard
3P Z4
For valves with connector “K4” according to EN 175301-803 and ISO 4400, 2-pole + PE, “large cubic connector” Mating connectors for valves with one or two solenoids (individual connection)Data sheet
Spare parts & repair
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