SOLID SHAFT WV-25H6-X90
Manufacturer: Bosch Rexroth
Material #: R100002520
Model : SOLID SHAFT WV-25H6-X90
***Disclaimer: The following summary contains information gathered from various sources such as product descriptions, technical specifications and catalogs. While efforts have been made to provide accurate details, inaccuracies may occur. It is advised to verify all information by contacting Bosch Rexroth directly.***
The Bosch Rexroth SOLID SHAFT (R100002520) is a high-quality precision steel shaft designed for use in environments where corrosion resistance and cleanliness are paramount. This solid shaft is crafted from corrosion-resistant steel EN XCrMoV, ensuring durability and long life even under harsh conditions. With a shaft diameter tolerance of H, it meets the stringent requirements for applications such as the food industry, semiconductor production, and medical equipment manufacturing.
The WV-25H6-X90 model boasts additional resistance to lactic acid, making it more robust than its counterparts made from XCr steel. This feature is particularly beneficial in food processing environments where such resistance is crucial. The millcut length L of the shaft can be customized to meet specific needs, while the maximum usable length Lmax allows for extended applications without compromising performance.
Precision engineering is evident in the product's adherence to tolerance grade h for the shaft and its impressive hardness minimum of 58 HRC. The cylindricity and roundness tolerances ensure that the shaft maintains its form with minimal deviation, guaranteeing smooth operation when paired with linear bushings. The surface roughness RA of 0.3 µm exemplifies the attention to detail in finishing, which contributes to the overall reliability and efficiency of this component.
For longer overall lengths, sections can be combined seamlessly as linear bushings can simply be rolled over joints without any loss in function or accuracy. The straightness tolerance follows ISO standards, ensuring that even at lengths under 1 meter, the smallest possible deviation is maintained at 0.5 m.
Overall, this Bosch Rexroth precision steel shaft represents a top-tier choice for specialists requiring components that offer exceptional performance in demanding conditions where hygiene and corrosion resistance are crucial factors.
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Dimensional accuracy and tolerance zones
The diameters of the precision steel shafts come in h6 and h7 tolerance zones. The adjacent table shows information on dimensional accuracy. The diameter tolerance of annealed shaft cross-sections vary slightly from the specified tolerance zone.
|
Ød |
mm |
3 | 12 | 16 | 20 | 25 | 30 | 40 | 50 | 60 | 80 | |||||||||
|
Tolerance grade 1) |
h6 | h7 | h6 | h7 | h6 | h7 | h6 | h7 | h6 | h7 | h6 | h7 | h6 | h7 | h6 | h7 | h6 | h7 | ||
|
Diameter tolerance |
µm |
0 - 6 |
0 - 11 |
0 - 18 |
0 - 11 |
0 - 18 |
0 - 13 |
0 - 21 |
0 - 13 |
0 - 21 |
0 - 13 |
0 - 21 |
0 - 16 |
0 - 25 |
0 - 16 |
0 - 25 |
0 - 19 |
0 - 30 |
0 - 19 |
0 - 30 |
|
t1 |
µm |
3 | 5 | 8 | 5 | 8 | 6 | 9 | 6 | 9 | 6 | 9 | 7 | 11 | 7 | 11 | 8 | 13 | 8 | 13 |
|
t2 2) |
µm |
4 | 8 | 11 | 8 | 11 | 9 | 13 | 9 | 13 | 9 | 13 | 11 | 16 | 11 | 16 | 13 | 19 | 13 | 19 |
|
t3 3) |
µm/m |
150 | 100 | |||||||||||||||||
|
Ra |
µm |
0.32 | ||||||||||||||||||
| 1) | Other tolerances upon request |
| 2) | Measurements if differences in diameter |
| 3) | The smallest possible value is 40 µm for lengths under 1 m. Straightness is measured based on ISO 13012. |
Measurement of straightness based on ISO 13012
The measuring points are evenly distributed between the support points and the shaft sections protruding past them. More supports are used accordingly for long, thin shafts. Straightness is half of the gauge measurement when turning the shaft 360°.
Measurement of roundness
The drawing shows the roundness of a raw shaft compared to a precision steel shaft.
a) Raw shaft
b) Precision shaft
Shaft hardness
The outer zone of the shaft is induction-hardened. Depending on the shaft diameter, the depth of hardness ranges from 0.4 to 2.4 mm. Linear and transverse surface hardness and depth of hardness are highly consistent. This ensures high dimensional consistency and long service life. The adjacent figure shows the cross-section and longitudinal section of a hardened and polished precision steel shaft. The hardened surface zone is made visible by caustic etching.
Technische Daten
|
Ød |
mm |
3 | 12 | 16 | 20 | 25 | 30 | 40 | 50 | 60 | 80 |
|
L |
mm |
- | 75 1) | ||||||||
|
Mill-cut length |
mm |
400 | 6100 | ||||||||
|
Lmax 2) |
mm |
400 | 6100 | ||||||||
|
Hardness |
min. 55 HRC | ||||||||||
|
Material no. |
1.4112 | ||||||||||
|
Depth of hardness (min.) |
mm |
0.4 | 0.6 | 0.9 | 1.5 | 2.2 | |||||
|
m |
kg/m |
0.06 | 0.88 | 1.57 | 2.45 | 3.83 | 5.51 | 9.8 | 15.32 | 22.05 | 39.21 |
| 1) | Regarding geometry and hardness |
| 2) | Sections are combined for longer overall lengths. Linear bushings can simply be rolled over joints. |
Legend
|
Symbol |
Description |
Unit |
|
Ød |
Shaft diameters |
mm |
|
L |
Length |
mm |
|
Lmax |
Maximum length |
mm |
|
m |
Mass |
kg/m |
|
t1 |
Roundness tolerance |
μm |
|
t2 |
Cylindricity |
μm |
|
t3 |
Straightness |
μm/m |
|
Ra |
Surface roughness |
μm |
Technical data
Shaft machining
Chamfering
When used as round guides for Linear Bushings, the ends of steel shafts must be chamfered so the ball retainers/wiper seals are not damaged when the Linear Bushings are pressed onto the shafts. The figure and table show the chamfering dimensions. Linear bushings with wiper seals cannot be pressed over sharp edges on the shaft (e.g., retaining ring grooves) since the sealing lips will be damaged.
|
Shaft diameters |
mm |
3 |
4 |
5 |
8 |
10 |
12 |
14 |
16 |
20 |
25 |
25 |
30 |
40 |
50 |
60 |
80 |
|
Length of chamfers L1 |
mm |
1 |
1,5 |
1,5 |
1,5 |
1,5 |
2 |
2 |
2 |
2 |
2 |
2 |
2 |
3 |
3 |
3 |
3 |
Processing
Hardened and polished steel shafts are available in mill-cut lengths. These can be cut to size and machined to include:
Spigots Female and male threads Counterbores Radial and axial holes Grooves Other machining
Unmachined, cut-to-size shafts come chamfered for accident prevention unless ordered otherwise.
Annealing machined sections
Annealing may be necessary when machining shafts due to the hardened outer zone (minor change in size possible).
Length tolerance for cut-to-size shafts
|
Shaft length |
Tolerance (mm) |
|
< 400 |
±0,5 |
|
≤ 400 ‒ 1000 |
±0,8 |
|
≤ 1000 ‒ 2000 |
±1,2 |
|
≤ 2000 ‒ 4000 |
±2,0 |
|
≤ 4000 ‒ 6000 |
±3,0 |
|
≤ 6000 ‒ 8000 |
±3,5 |
Steel shafts with smaller length tolerances are also available at additional cost.
Concentric and axial spigot runout
A review in accordance with a specified principle will be performed upon request. Values xxx < 0.02 on request.
a) about 50 mm
Life expectancy calculation
Interconnected shafts – plug-and-socket connection
We also provide interconnectable steel shafts when more than the mill-cut length is needed. One shaft then comes with a spigot-and-recess arrangement, the next with a matching recess (see figure). The interconnected shaft must be supported throughout or at intervals, though generally at the joins (see Section "Shaft support rails"). The shafts must be under axial tension when fastening the shaft support rails so no gaps form at the joins. Linear bushings can simply be rolled over joints.
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