VT-HNC100-2-3X/E-I-00/G02

Manufacturer: Bosch Rexroth

Material #: R901293735

Model : VT-HNC100-2-3X/E-I-00/G02

***Disclaimer: The following summary contains information gathered from various sources such as product descriptions, technical specifications and catalogs. While efforts have been made to provide accurate details, inaccuracies may occur. It is advised to verify all information by contacting Bosch Rexroth directly.***
The Bosch Rexroth VT-HNC100-2-3X/E-I-00/G02 (R901293735) is a state-of-the-art hydraulic controller designed for precision control of hydraulic drives. This component is part of series X and is capable of managing up to 4 axes, making it suitable for a variety of complex applications. It features a robust design that is both scalable in hardware and software, ensuring it can be tailored to meet specific requirements and adapted for future needs. The controller also offers remote capabilities, allowing for easier system management and diagnostics. With its wide range of control options, including position, force, pressure, velocity control, and path-dependent deceleration, the VT-HNC100-2-3X/E-I-00/G02 excels in delivering precise motion control. It supports alternating position-pressure or position-force controls and includes synchronism functions such as master-slave or mean principle. Its compatibility with various actual value detections like incremental positional transducers and absolute SSI transducers adds to its versatility. This controller integrates seamlessly with different fieldbus systems including Sercos, PROFINET RT, and EtherNet/IP due to its open interface design. This ensures that the VT-HNC100-2-3X/E-I-00/G02 can be incorporated into diverse automation environments without compatibility issues. For accurate actuating variable output, the unit provides options for both voltage and current outputs. Additionally, it comes equipped with an RS service interface with an optional TCP/IP for enhanced connectivity options. Overall, the Bosch Rexroth VT-HNC100-2-3X/E-I-00/G02 (R901293735) offers a highly flexible solution for hydraulic drive control across a wide range of industrial applications. Its comprehensive feature set ensures that it can deliver top-tier performance while maintaining ease of use through powerful engineering tools like WinPed software – although it's important to note that WinPed is not released for Windows CE. The unit also meets CE conformity according to the EMC directive 2004/108/EC.

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For controlling 1 to 4 axes NC programming WinPed 7 operating software
Not released for Windows 10! CE conformity according to EMC directive 2004/108/EC Freely configurable controller variants
- Position control
- Force control
- Pressure control
- Alternating position/pressure or position/force controls
- Velocity control
- Path-dependent decelerating
- Synchronism (master/slave or mean principle) Bus connection (Sercos, PROFINET RT, EtherNet/IP) Actual value detection
- Positional transducer: Incremental
- Positional transducer: Absolute (SSI)
‑ Analog 0 to ±10 V and 0 (4) to 20 mA Actuating variable output: voltage or current Service interface: RS232, optional TCP/IP

Scalablein hardware and software (scalable, remote, robust)

The HNC100 is Rexroth's "all-rounder" in hydraulic drive control. Thanks to its distinct interface variety and free programmability, it fulfills various requirements and can be easily and flexibly integrated into any control architecture.

Consistent easy application.

Rexroth is the specialist for hydraulic systems – from open loop and closed loop control technology to drive technology. We provide you easily and quickly with our expertise. WinPed7 is the solution. The software tool ensures powerful engineering for an easy and quick implementation of your application.

Open to any solution

Regarding control solutions for hydraulic drives, Rexroth also consistently focus on open interfaces and programming standards. The Motion Controls support any commonly used field bus and Ethernet protocol and fit in seamlessly with various automation environments.

Best-in-class hydraulic controllers:

Rexroth has gathered unique knowledge of the interaction of hydraulics and Motion Control technology. Based on this knowledge, the control strategies for hydraulic and hybrid drives have been optimized and are represented in immediately usable software.

01		02		03		04		05		06		07
VT-HNC100	–		–	3X	/		–		–		/

01	VT-HNC100	Serial unit
02	Version Compact for 1 axis	C
	Version for 1 hydraulic axis	1
	Versions for 2 hydraulic axes	2
	Versions for 3 hydraulic axes	3
	Versions for 4 hydraulic axes	4
03	Component series 30 ... 39 (30 ... 39: unchanged technical data and pin assignment)	3X
Bus connection 2)
04	PROFIBUS DP	P
	CANopen	C
	PROFINET RT (not in connection with Compact version)	N
	EtherNet/IP (not in connection with Compact version)	E
Position transducer
05	Incremental/SSI (not in connection with Compact version)	I
05	SSI (only in connection with Compact version)	S
06	no fitting	00
06	TCP/IP 1)	E0
Option
07	without synchronism	G00
	Synchronism 2-axis version	G02
	Synchronism 3-axis version	G03
	Synchronism 4-axis version	G04

	1) Only specify "E0" if the Ethernet service interface is desired for "PROFIBUS DP"
	2) Versions without bus connections are not available.

General

Type / version		VT-HNC100-C-3X	VT-HNC100-1-3X	VT-HNC100-2-3X	VT-HNC100-3-3X	VT-HNC100-4-3X
Component series		3X

Voltage supply

Type / version		VT-HNC100-C-3X	VT-HNC100-1-3X	VT-HNC100-2-3X	VT-HNC100-3-3X	VT-HNC100-4-3X
Operating voltage 1)	UB	18 to 30 VDC, residual ripple < 1.5 V
Current consumption at 24 VDC	I	approx. 500 mA	1 to 4 A (depending on the HNC variant and the also supplied components)

1)	If a 24 V encoder supply is implemented directly via the VT-HNC100...3X (supply voltage is looped in), the encoder specification has to be observed.

Analog inputs (AI)

Type / version				VT-HNC100-C-3X
Voltage input (reference to AGND - Analog ground)	Channel number			1
	Input voltage	UE		max. +12 V to –12 V (+10 V to –10 V measurable)
	Input resistance	RE		200 kΩ ± 5 %
	Resolution			5 mV
	Non-linearity		%	< 0.2
	Calibration tolerance, max. 1)			40 mV (with factory settings)
Current inputs	Channel number			2
	Input current	IE		4 mA to 20 mA
	Input resistance	RE		225 Ω at 20 °C (100 Ω measuring resistance)
	Leakage current	IV		0.1 to 0.4 % (with 100 Ω between pin 2 or pin 3 (Cin1+ or Cin2+) and "AGND"
	Resolution			5 μA
Voltage supply for analog sensors via VT-HNC100-C-3X				UB at X2A, pin 7 (+24 Vsens)

1)	If the factory settings are insufficient, the measurement technology can be calibrated on site via software in a system-specific way.

Analog inputs (AI) per axis electronics

Type / version				VT-HNC100-1-3X	VT-HNC100-2-3X	VT-HNC100-3-3X	VT-HNC100-4-3X
Voltage inputs (differential inputs)	Channel number			2
	Input voltage	UE		max. +12 V to –12 V (+10 V to –10 V measurable)
	Input resistance	RE		200 kΩ ± 5 %
	Resolution			5 mV
	Non-linearity		%	< 0.2
	Calibration tolerance, max. 1)			40 mV (with factory settings)
Current inputs	Channel number			2
	Input current	IE		4 mA to 20 mA
	Input resistance	RE		350 Ω at 20 °C (100 Ω measuring resistance)
	Leakage current	IV		0.1 to 0.4 %
	Resolution			5 μA
Voltage supply for analog sensors via VT-HNC100…3X		U		UB at X2A1 to X2A4, pin 14 (+24 Vsens)

1)	If the factory settings are insufficient, the measurement technology can be calibrated on site via software in a system-specific way.

Digital inputs (DI)

Type / version		VT-HNC100-C-3X	VT-HNC100-1-3X	VT-HNC100-2-3X	VT-HNC100-3-3X	VT-HNC100-4-3X
Switching inputs (DI)	Number	4	11
	Logic level	log 0 (low) ≤ 5 V; log 1 (high) ≥ 10 V to UB, Ie = 20 mA at UB = 24 V
	Connection	flexible conductor up to 1.5 mm2
Reference potential for all signals		DGND

Analog outputs (AO)

Type / version				VT-HNC100-C-3X
Voltage outputs	Channel number			2
	Output voltage, normalized	Unorm		–10 V to +10 V (max. –10.7 V to +10.7 V)
	Output current, max.	Imax		± 10 mA
	Load, min.	Rmin	kΩ	1
	Resolution			1.25 mV
Non-linearity	in the range –9.5 V to +9.5 V		%	< 0.1
Non-linearity	in the range –10 V to –9.5 V and +9.5 V to +10 V		%	< 0.2

Analog outputs (AO) per axis electronics

Type / version				VT-HNC100-1-3X	VT-HNC100-2-3X	VT-HNC100-3-3X	VT-HNC100-4-3X
Analog outputs (AO: 1) per axis electronics 1)				2
Non-linearity	in the range –9.5 V to +9.5 V		%	< 0.1
Non-linearity	in the range –10 V to –9.5 V and +9.5 V to +10 V		%	< 0.2
Voltage output	Output voltage, normalized	Unorm		–10 V to +10 V (max. –10.7 V to +10.7 V)
	Output current, max.	Imax		± 10 mA
	Load, min.	Rmin	kΩ	1
	Residual ripple			±60 mV (without noise)
	Resolution			1.25 mV
Current output	Output current, normalized	Inorm		4 mA to 20 mA
	Load, max.	Rmax	Ω	500
	Resolution			0.625 μA

1)	Configurable as current or voltage output. Axis electronics slot 1 and axis electronics slot 2 feature two voltage outputs Vout1 and Vout2. Axis electronics slot 3 and axis electronics slot 4 feature one voltage output Vout1.

Digital outputs (DO)

Type / version		VT-HNC100-C-3X	VT-HNC100-1-3X	VT-HNC100-2-3X	VT-HNC100-3-3X	VT-HNC100-4-3X
Switching outputs (DO)	Number	2	11
	Logic level	log 0 (low) ≤ 2 V; log 1 (high) ≤ UB; Imax = 20 mA, maximum load capacity C = 0.047 μF
	Connection	flexible conductor up to 1.5 mm2
Reference potential for all signals		DGND

Digital position transducers (encoders):

Type / version			VT-HNC100-C-3X
SSI transducer 1)	Coding		Gray code
	Data width		adjustable up to max. 28 bit
	Line receiver/driver		RS485
	Voltage supply via VT-HNC100-C-3X	U	UB
Reference potential for all signals			EGND

1)	Due to the higher control quality, an SSI transducer with clock synchronization should be used

Digital position transducers (encoders) per axis electronics

Type / version					VT-HNC100-1-3X	VT-HNC100-2-3X	VT-HNC100-3-3X	VT-HNC100-4-3X
Incremental transducer with TTL output	Input voltage	log 0			0 to 1 V
		log 1			2.8 to 5.5 V
	Input current	log 0			-0.8 mA (with 0 V)
		log 1			0.8 mA (with 5 V)
	Frequency, max. related to Ua1		fmax	kHz	250
	Voltage supply for incremental transducers via VT-HNC100…3X		U		5.25 V ±1 %, max. 400 mA total current over all axes at X8M1 to X8M4, Pin 12 (+5 Venc)
SSI transducer 1)	Coding				Gray code
	Data width				adjustable up to max. 28 bit
	Line receiver/driver				RS485
	Voltage supply for SSI transducers via VT-HNC100…3X		U		UB at X8M1 to X8M4, pin 14 (+24 Venc)
Reference potential for all signals					EGND

1)	Due to the higher control quality, an SSI transducer with clock synchronization should be used

Other information

Type / version			VT-HNC100-C-3X	VT-HNC100-1-3X	VT-HNC100-2-3X	VT-HNC100-3-3X	VT-HNC100-4-3X
Processor			32 bit power PC
Interface for WIN-PED 6, WIN-PED7			RS232
Bus interface			PROFIBUS DP (max. 12 MBaud acc. to IEC 61158), CANopen	RS232, optional TCP/IP
Bus interface				PROFIBUS DP (max. 12 MBaud acc. to IEC 61158), CANopen, PROFINET RT, EtherNet/IP
Installation			Top hat rail TH 35-7.5 or TH 35-15 according to EN 60715
Admissible operating temperature range	ϑ	°C	0 … +50
Storage temperature range	ϑ	°C	-20 … +70
Protection class according to EN 60529:1991			IP 20
Weight	m	g	440	585	690	850	960
Weight	m			223 g 1)
CE conformity			See features

1)	with Ethernet, in addition

PROFINET RT, EtherNet/IP

Type / version		VT-HNC100-1-3X	VT-HNC100-2-3X	VT-HNC100-3-3X	VT-HNC100-4-3X
Minimum cycle time	ms	2
Size of the cyclic I/O data, max.		992 byte (max. 496 byte per direction)
Transmission rate		100 Mbits/s, full-duplex

For applications outside these parameters, please consult us!

System overview (example)

System overview, interfaces (example)

1	Differential cylinder
2	integrated position measurement system
3	Proportional servo valve with integrated control electronics
4	VT-HNC100-1-3X/N...
5	Connection cable
6	Pressure transducer
7	Sandwich plate shut-off valve (with connector switching amplifier)