40 FLDN 0630 PWR3-A00-07V22-S0V0A

Manufacturer: Bosch Rexroth

Material #: R928000418

Model : 40 FLDN 0630 PWR3-A00-07V22-S0V0A

***Disclaimer: The following summary contains information gathered from various sources such as product descriptions, technical specifications and catalogs. While efforts have been made to provide accurate details, inaccuracies may occur. It is advised to verify all information by contacting Bosch Rexroth directly.***
The Bosch Rexroth 40 FLDN 0630 PWR3-A00-07V22-S0V0A (R928000418) is a high-performance duplex filter designed for inline hydraulic applications, ensuring the cleanliness of hydraulic fluids by efficiently filtering out very fine particles. This robust filter system includes two filter housings, each containing a filter element and connected by a switchover fitting that allows for seamless transitioning between the elements using a switching lever. The design is optimized to handle pressure peaks that can occur in dynamic hydraulic systems, particularly during sudden valve openings. The unit is equipped with mechanical optical maintenance indicators as standard, which provide visual alerts when maintenance is required. These indicators also feature a memory function for enhanced monitoring. For more sophisticated monitoring, electronic switching elements can be added; these are available with one or two switching points and can be connected via connectors compliant with IEC standards or cable connections in accordance with EN standards. The filter's construction includes bleed screws or valves (ordering code E) to facilitate maintenance activities such as bleeding air from the system during element exchange. Additional convenience features include floor mounting brackets for certain sizes and a standard pressure equalization line to assist in filling and bleeding processes. Optional equipment for the Bosch Rexroth 40 FLDN 0630 PWR3-A00-07V22-S0V0A includes various electrical switching elements and an integrated bypass valve within the filter housing, further enhancing its versatility and functionality. The inlet and outlet ports are arranged with the inlet above and outlet below to support efficient fluid dynamics within hydraulic circuits. This specialized filtration solution offers exceptional dirt holding capacity across a wide range of pressure differentials, making it suitable for diverse applications requiring reliable inline filtration.

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Filters for inline installation, switchable Special highly efficient filter media Filtration of very fine particles and high dirt holding capacity across a broad pressure differential range Optionally equipped with mechanical optical maintenance indicator with memory function Optional equipment with various electrical switching elements, modular design Optional bypass valve integrated in the filter housing Switch-over via bank segment change-over Inlet above, outlet below

Function, section: NG0400 … 0630 / 0120

The 40FLD(N) duplex filter is suitable for inline installation. It basically consists of two filter housings (2) with one switch-over fitting (1), two filter covers (3), two filter elements (4) as well as mechanical optical maintenance indicator (8).

Via the inlet, the hydraulic fluid reaches the filter element (4) where it is cleaned. The dirt particles filtered out collect in the filter element (4). Via the outlet, the filtered fluid enters the hydraulic circuit.

Switching between the two filter housings is carried out by means of the switching lever.

The filter housing and all connection elements are designed so that pressure peaks – as they may occur e.g. in case of abrupt opening of large control valves due to the accelerated fluid quantity – can be securely absorbed.

Via the bleed screws (standard) and/or bleed valves – amending ordering code E – (7) the filter side to be maintained can be bled.

The sizes 0400-0630 / 0120 are equipped with mounting brackets. The standard pressure equalization line (10) serves to simplify the filling and bleeding in a filter element exchange.

By default, the filter is equipped with mechanical optical maintenance indicator (8). The electronic switching element (9) which has to be ordered separately is attached to the mechanical optical maintenance indicator (8) and held by means of a locking ring.

The electronic switching elements with 1 or 2 switching points are connected via a mating connector according to IEC-60947-5-2 or via a cable connection according to EN17301-803.

5	Draining dirt side
6	Draining clean side

Function, section: NG1001 / 0201 … 0271

The 40 FLD(N) duplex filter is suitable for inline installation. It basically consists of two filter housings (2) with one switch-over fitting (1), two threaded filter heads (3), two filter elements (4) as well as mechanical optical maintenance indicator (8).

Via the inlet, the hydraulic fluid reaches the filter element (4) where it is cleaned. The filtered dirt particles collect in the filter element (4) and the filtered fluid enters the hydraulic circuit via the outlet.

Switching between the two filter housings is carried out by means of the switching lever. The rotation limitation must be placed at the stop position.

Via the bleed screws (standard) and/or bleed valves – amending ordering code E – (7) the filter side to be maintained can be bled.

The sizes 1001 / 0201-0271 are equipped with a floor mount. The standard pressure equalization line (10) serves to simplify the filling and bleeding in a filter element exchange.

The electronic switching elements with 1 or 2 switching points are connected via a mating connector according to IEC-60947-5-2 or via a cable connection according to EN17301-803.

5	Draining dirt side
6	Draining clean side

01	02	03	04		05		06	07	08		09	10	11	12		13
40 FLD				‒	A00	‒	0			‒	S0		0	A	‒

Series
01	Duplex filter 40 bar			40 FLD
Filter element
02	With filter element according to Bosch Rexroth Standard			Without information
	With filter element according to DIN 24550			N
Size
03	FLDN...			0400
				0630
				1001
	FLD...			0120
				0201
				0271
				0272
				0273
				0274
Filter rating in μm
04	Absolute (ISO 16889; βx(c) ≥ 200)	Non-woven glass fiber media, not cleanable		H3XL
				H6XL
				H20XL
		Glass fiber material generation 5, non-reusable, not cleanable		PWR10
	Nominal	Stainless steel wire mesh, cleanable		G10
				G25
				G40
				G60
				G100
		Paper, not cleanable		P10
				P25
Pressure differential
05	Max. admissible pressure differential of the filter element 30 bar, filter with bypass valve recommended			A00
Solenoid
06	Without solenoid			0
Bypass valve
07	Without bypass valve 1)			0
	With bypass valve – release pressure 2,5 bar – configurable with maintenance indicator V0.8			5
	With bypass valve – release pressure 3,5 bar – configurable with maintenance indicator V1,5 or V2,2			7
Maintenance indicator
08	Maintenance indicator, mech./optical, switching pressure 0,8 bar			V0,8
	Maintenance indicator, mech./optical, switching pressure 1,5 bar			V1,5
	Maintenance indicator, mech./optical, switching pressure 2,2 bar			V2,2
Connection
09	Frame size	0400 ... 0630; 0120	1001; 0201 ... 0274
	Connection
	SAE 3" (3000 psi)	●		S0
	SAE 4" (3000 psi)		●	S0
● Standard connection
Seal
10	NBR seal			M
	FKM seal			V
Material
11	Standard			0
Supplementary information
12	Pressure equalization line (standard)			A
	Bleed valve			E
	Manufacturer's inspection certificate M according to DIN 55350 T18			Z1
Additional supplementary information
13	Design for hydraulic special fluids (see table “Compatibility with approved hydraulic fluids”)		0400 ... 0630; 0120	Without information
			1001; 0201 ... 0274	0066
1)	Attention: If this option is selected and the switching signal of the maintenance indicator is not observed during operation, the filter element may collapse in case of pressure differentials of more than 30 bar

General

Size				0400	0630	1001	0120	0201	0271	0272	0273	0274
Installation position				Vertical
Ambient temperature range 1)			°C	-10 … +65
Storage conditions	Seal 2)		°C	-40 ... +65
	Seal FKM		°C	-20 ... +65
Weight	Filter		kg	84	86	198	99	128	176	326	476	626
Volume			l	2x8	2x11	2x12	2x18	2x22	2x28	2x67	2x99	2x131
Material	Filter cover			Steel		Aluminum	Steel	Aluminum
	Filter housing			Steel		Steel/Aluminium	Steel	Steel/Aluminium
	Switch housing bottom			Steel
	Switch housing cover			Steel
	Bypass valve			Aluminum / steel / POM
	Seals			NBR / FKM
	visual maintenance indicator	V0,8; V1,5; V2,2		Aluminium
	Electronic switching element			Plastic PA 6

1)	short periods down to -30 °C
2)	max. relative air humidity 65 %

For applications outside these parameters, please consult us!

Assignment: Response pressure of the maintenance indicator / cracking pressure of the bypass valve

Type	40FLD(N)...V0,8	40FLD(N)...V1,5	40FLD(N)...V2,2
Response pressure of the safety valve	0.8 bar	1.5 bar	2.2 bar
Tolerance response pressure of the safety valve	± 0.15 bar	± 0.2 bar	± 0.3 bar
Cracking pressure of the bypass valve	2.5 bar	3.5 bar	3.5 bar
Tolerance cracking pressure of the bypass valve	± 0.25 bar	± 0.35 bar	± 0.35 bar

electrical (electronic switching element)

Electrical connection			Round plug-in connection M12 x 1, 4-pole			Connector EN 175301-803
Version			WE-1SP-M12x1	WE-2SP-M12x1	WE-2SPSU-M12x1	WE-1SP-EN175301-803
Contact load, direct voltage		Amax.	1 A
Voltage range		Vmax.	150 (AC/DC)	10 ... 30 (DC)		250 (AC)/200 (DC)
Maximum switching power with resistive load		W	20			70
Switching type	75 % signal		‒	Normally open contact		‒
	100 % signal		Changeover	Normally closed contact
	2SPSU		‒		Signal interconnection at 30 °C, return switching at 20 °C	‒
LED display			‒	Stand-by (LED green); 75% switching point (LED yellow); 100% switching point (LED red) 1)		‒
Protection class according to DIN EN 60529			IP67			IP65
Ambient temperature range		°C	-25 … +85
Weight		kg	0.1

1)	in the electronic switching element 2SP...

For direct voltage above 24 V, spark extinguishing is to be provided for protecting the switching contacts.

Filter element

		Filtration ratio according to ISO 16889 up to Δp = 5.0 bar	Achievable oil cleanliness according to ISO 4406 [SAE-AS 4059]
Particle separation	H20XL	ß20(c) ≥ 200	19/16/12 ... 22/17/14
	PWR10	ß10(c) ≥ 200	17/14/10 ... 21/16/13
	H6XL	ß6(c) ≥ 200	15/12/10 ... 19/14/11
	H3XL	ß5(c) ≥ 200	13/10/8 ... 17/13/10
Admissible pressure differential in bar		30 [435]
Glass fiber material, H...XL		Single-use element on the basis of inorganic fiber

Compatibility with permitted hydraulic fluids

Hydraulic fluid		Classification		Suitable sealing materials	Standards
Mineral oil		HLP		NBR	DIN 51524
Bio-degradable	Insoluble in water	HETG	Notice: with NG1001 … 0274 ordering code “Supplementary information = 0066” mandatory	NBR	VDMA 24568
		HEES		FKM
	Soluble in water	HEPG		FKM	VDMA 24568
Flame-resistant	Water-free	HFDU, HFDR		FKM	VDMA 24317
	Containing water	HFAS		NBR	DIN 24320
		HFAE		NBR
		HFC		NBR	VDMA 24317
Important information on hydraulic fluids: For more information and data on the use of other hydraulic fluids, please refer to data sheet 90220 or contact us. • Flame-resistant - containing water: due to possible chemical reactions with materials or surface coatings of machine and system components, the service life with these hydraulic fluids may be less than expected. Filter materials made of filter paper (cellulose) must not be used, filter elements with glass fiber filter material or wire mesh have to be used instead. • Bio-degradable: If filter materials made of filter paper are used, the filter life may be shorter than expected due to material incompatibility and swelling.

hydraulic

Size			0400	0630	1001	0120	0201	0271	0272	0273	0274
Operating pressure	pmax	bar	40
Flow, max.		l/min	710	830	850	950	1500	1570
Hydraulic fluid temperature range		°C	-10 … +100
Minimum conductivity of the medium		pS/m	300
Fatigue strength according to ISO 10771	Load cycles		> 106 with max. operating pressure
Type of pressure measurement			Pressure differential

Filter element (measured with mineral oil HLP46 according to DIN 51524)

Spec. weight: < 0.9 kg/dm3

Δp-Q characteristic curves for complete filter, recommended initial Δp for design = 0,8 bar

Selection of the perfect filter is made possible by our online “Bosch Rexroth FilterSelect“ design software.

40FLDN0400-H3XL

40FLDN0630-H3XL

40FLDN1001-H3XL

40FLD0120-H3XL

40FLD0201-H3XL

40FLD0271-H3XL

40FLD0272-H3XL

40FLD0273-H3XL

40FLD0274-H3XL

40FLDN0400-H10XL

40FLDN0630-H10XL

40FLDN1001-H10XL

40FLD0120-H10XL

40FLD0201-H10XL

40FLD0271-H10XL

40FLD0272-H10XL

40FLD0273-H10XL

40FLD0274-H10XL

Size 0400 … size 0630, size 0120

Dimensions in mm

Type	Height				Widths				Ports	Fastening
Type	A1	A2	A3 1)	A4	B1	⌀B2	⌀B3	B4	C1	ØD1	D2	D3	D4	D5
	mm	mm	mm	mm	mm	mm	mm	mm		mm	mm	mm	mm	mm
40FLDN0400	471	200	250	135	430	220	168.3	120	SAE 3", 3000 psi	17	220	110	130	6
40FLDN0630	621	350	400								370	110
40FLD0120	978	707	760								587	250

1)	Servicing height for filter element exchange

Size 0201 … size 0271, size 1001

Dimensions in mm

Type	Height				Widths			Ports	Fastening
Type	A1	A2	A3 1)	A4	B1	⌀B2	B4	C1	ØD1	D2	D3	D4	D5
	mm	mm	mm	mm	mm	mm	mm		mm	mm	mm	mm	mm
40FLD0201	1280	300	760	160	600	216	148	SAE 4", 3000 psi	23	200	260	120	15
40FLD0271	1522		990
40FLDN1001	930		400

1)	Servicing height for filter element exchange

Size 0272

Dimensions in mm

Type	Height						Widths						Ports	Fastening
Type	A1	A2	A3 1)	A4	A5	A6	B1	B2	B3	B5	B6	B7	C1	D2	D3	ØD4	G
	mm	mm	mm	mm	mm	mm	mm	mm	mm	mm	mm	mm		mm	mm	mm
40FLD00272	1590	375	1100	160	180	188	1347	559	262.5	547.5	148	285	SAE 4", 3000 psi	200	120	23	G1/2

1)	Servicing height for filter element exchange

Size 0273

Dimensions in mm

Type	Height						Widths							Ports	Fastening
Type	A1	A2	A3 1)	A4	A5	A6	B1	B2	B3	B4	B5	B6	B7	C1	D2	D3	ØD4	G
	mm	mm	mm	mm	mm	mm	mm	mm	mm	mm	mm	mm	mm		mm	mm	mm
40FLD00273	1590	375	1100	160	180	188	2066	559	262.5	612	897	148	285	SAE 4", 3000 psi	200	120	23	G1/2

1)	Servicing height for filter element exchange

Size 0274

Dimensions in mm

Type	Height						Widths								Ports	Fastening
Type	A1	A2	A3 1)	A4	A5	A6	B1	B2	B3	B4	B5	B6	B7	B8	C1	D2	D3	ØD4	G
	mm	mm	mm	mm	mm	mm	mm	mm	mm	mm	mm	mm	mm	mm		mm	mm	mm
40FLD0274	1590	375	1100	160	180	188	2066	822	262.5	612	897	148	285	285	SAE 4", 3000 psi	200	120	23	G1/2

1)	Servicing height for filter element exchange

The max. operating pressure of the system must not exceed the max. admissible operating pressure of the filter (see type plate). In the assembly, depending upon the dimensions, you have to distinguish between floor mounting and wall mounting. During assembly of the filter the flow direction (direction arrows) and the required servicing height of the filter element (see chapter "Dimensions") are to be considered. The filter covers may not be used as lifting points. Perfect filter function is only guaranteed when mounted with th filter cover vertically upward. The maintenance indicator must be arranged so it is easily viewed in operation. Filters with foot mount or wall mount should be securely using proper fasteners. Ensure that the system is assembled without tension stress. Remove the plastic plugs from the filter inlet and outlet. The optional electronic maintenance indicator is connected via the electronic switching element with one or two switching points, which is attached to the mechanical optical maintenance indicator and held by means of the locking ring.

Warning!

Assemble and disassemble only with depressurized system! Filter is under pressure! Remove the filter cover only if it is depressurized! Do not exchange the maintenance indicator while the filter is under pressure! Do not operate the switching lever and the pressure equalization valve during the filter element exchange. When disassembling the filter, it has to be ensured that the system is depressurized. If the flow direction is not considered during assembly, the filter element will be destroyed. Particles will enter the system and damage the downstream components.

Notices:

All maintenance of the filter should be performed by trained specialists. Proper function and safety are only guaranteed if original Bosch Rexroth filter elements and spare parts are used. Warranty becomes void if the delivered item is changed by the ordering party or third parties or improperly mounted, installed, maintained, repaired, used or exposed to environmental condition that do not comply with the installation conditions.

Bring the switching lever into central position in order to fill both filter sides. Commission the system. Bleed filter by opening the bleed screws or bleed valves, close when operating liquid escapes. Switch the filter into the operating position; to do so, switch the switching lever to one of the two end positions (See information on the indicator disc on the switch housing) The switch-over lever is on the filter side that is in operation. Close pressure equalization line.

If at operating temperature, the red indicator pin reaches out of the mechanical optical maintenance indicator and/or if the electronic switching element opens/closes the circuit, the filter element is contaminated and needs to be replaced or cleaned respectively. The material number of the corresponding replacement filter element is indicated on the name plate of the complete filter. It must correspond to the material number on the filter element. The switch-over lever is over the filter side that is in operation (See notice on the indicator disc of the switch housing). Open the pressure compensation at the ball valve. Switch the filter using the switch-over lever. Close the pressure compensation at the ball valve. Open the bleed screw or bleed valve at the decommissioned filter side in order to reduce the pressure. Via the drain screw, the oil on the dirt side can be drained. Remove the filter cover of the filter side that is not in operation. Remove the filter element from the spigot by rotating it slightly. Clean the filter components, if necessary. Check the seals for damage and replace them, if necessary. For suitable seal kits refer to chapter “Accessories”. Filter elements made of wire mesh can be cleaned. For detailed cleaning instructions refer to data sheet 51420. Install the new or cleaned filter element on the spigot again by slightly rotating it. The filter is to be assembled in reverse order. To fill the maintained filter side, open the pressure equalization line. The filter is bled via the bleed screw or the bleed valve which is still open. After fluid escapes, close the bleed screw or the bleed valve again. Ensure correct position of the switch-over lever end position. Close pressure equalization line.

Mating connectors for sensors and valves with connector “K24”, “K35” and “K72”, M12 x 1, with assembled connection line, cable shielded

4P M12 +

Mating connectors for sensors and valves with connector “K24”, “K35” and “K72”, M12 x 1, with assembled connection line, cable shielded

4P M12 +

For sensors and valves with connector “K24”, “K35” and “K72” Cable sets M12, 4-pole, line cross-section 0.34 mm2

Data sheet

Spare parts & repair

Electronic switching elements

WE-.SP

Electronic switching elements

WE-.SP

Operating temperature -30 … +85 °C

Data sheet

Spare parts & repair

Pressure differential indicators for filters in pressure lines

WO-D01

Pressure differential indicators for filters in pressure lines

WO-D01

Max. operating pressure 450 bar Operating temperature -30 … +100 °C

Data sheet

Spare parts & repair

Directives and standardization

Classification according to the Pressure Equipment Directive

The duplex filters for hydraulic applications according to 51408 are pressure holding equipment according to article 1, section 2.1.4 of the Pressure Equipment Directive 97/23/EC (PED). However, based on the exception in article 1, section 3.6 of the PED, hydraulic filters are exempt from the PED if they are not classified higher than category I (guideline 1/19).

The fluids from the chapter “Compatibility with approved pressure fluids” were considered for the classification.

They do not receive a CE mark.

Use in potentially explosive areas according to directive 94/9/EC (ATEX)

The duplex filters according to 51408 are not equipment or components in the sense of directive 94/9/EC and are not provided with a CE mark. It has been proven with the ignition risk analysis that these inline filters do not have own ignition sources acc. to DIN EN 13463-1:2009.

According to DIN EN 60079-11:2012, electronic maintenance indicators with a switching point:

WE-1SP-M12x1 R928028409

WE-1SP-EN175301-803 R928036318

are simple, electronic operating equipment that do not have an own voltage source. This simple, electronic operating equipment may – according to DIN EN 60079-14:2012 – in intrinsically safe electric circuits (Ex ib) be used in systems without marking and certification.

The duplex filters and the electronic maintenance indicators described here can be used for the following explosive areas:

	Zone suitability
Gas	1	2
Dust	21	22

Complete filter with mech./opt. maintenance indicator

Use/assignment			II 2G	II 2D
Assignment			Ex II 2G c IIC TX	Ex II 2D c IIC TX
Minimum conductivity of the medium		pS/m	300
Dust accumulation	max.	mm	-	0.5

Electronic switching element in the intrinsically safe electric circuit

Use/assignment			II 2G	II 2D
Assignment			Ex II 2G Ex ib IIB T4 Gb	Ex II 2D Ex ib IIIC T100°C Db
Perm. intrinsically safe electric circuit			Ex ib IIC, Ex ic IIC	Ex ib IIIC
Switching voltage Ui	max.	V AC/DC	150
Switching current Ii	max.	A	1
Switching power Pi	max.		1.3 W T4 Tmax 40 °C 1.0 W T4 Tmax 80 °C	750 mW Tmax 40 °C 550 mW Tmax 100 °C
Maximum surface temperature		°C	-	100 1)
Inner capacity Ci			neglectable
Inner inductivity Li			neglectable
Dust accumulation	max.	mm	-	0.5

1)	The temperature depends on the temperature of the medium in the filter and must not exceed the value specified here.

Possible circuit according to DIN EN 60079-14

WARNING!

Explosion hazard due to high temperature! The temperature depends on the temperature of the medium in the hydraulic circuit and must not exceed the value specified here. Measures are to be taken so that in the potentially explosive area, the max. admissible ignition temperature is not exceeded. When using the duplex filters according to 51408 in explosive areas, sufficient potential equalization has to be ensured. The filter is preferably to be grounded via the mounting screws. It has to be noted in this connection that painted and oxidized protective layers are not electrically conductive. During filter element exchanges, the packaging material is to be removed from the replacement element outside the explosive area.

Notices:

All maintenance of the filter should be performed by trained specialists, instruction by the machine end-user acc. to DIRECTIVE 1999/92/EC appendix II, section 1.1. Functional and safety warranty only applicable when using genuine Rexroth spare parts.

40 FLDN 0630 PWR3-A00-07V22-S0V0A

Manufacturer: Bosch Rexroth

Material #: R928000418

Model : 40 FLDN 0630 PWR3-A00-07V22-S0V0A

View Bulk Pricing Discounts

Function, section: NG0400 … 0630 / 0120

Function, section: NG1001 / 0201 … 0271

General

Filter element

Compatibility with permitted hydraulic fluids

Important information on hydraulic fluids:

hydraulic

40FLDN0400-H3XL

40FLDN0630-H3XL

40FLDN1001-H3XL

40FLD0120-H3XL

40FLD0201-H3XL

40FLD0271-H3XL

40FLD0272-H3XL

40FLD0273-H3XL

40FLD0274-H3XL

40FLDN0400-H10XL

40FLDN0630-H10XL

40FLDN1001-H10XL

40FLD0120-H10XL

40FLD0201-H10XL

40FLD0271-H10XL

40FLD0272-H10XL

40FLD0273-H10XL

40FLD0274-H10XL

Size 0400 … size 0630, size 0120

Size 0201 … size 0271, size 1001

Size 0272

Size 0273

Size 0274

Warning!

Notices:

Directives and standardization

Classification according to the Pressure Equipment Directive

Use in potentially explosive areas according to directive 94/9/EC (ATEX)

Complete filter with mech./opt. maintenance indicator

Electronic switching element in the intrinsically safe electric circuit

Possible circuit according to DIN EN 60079-14

WARNING!

Notices:

Information

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